Generac 005213-0 - Manuals

EQUIPMENT DESCRIPTION This equipment is a revolving field, alternating cur-rent generator set. It is powered by a gaseous fueled engine operating at 1800 rpm for 4-pole direct drive units, 3600 rpm for 2-pole direct drive units and 2300 - 3000 rpm for quiet drive gear units. See the Specifications s...

ENGINE PROTECTIVE DEVICES The standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine conditions as coolant tempera-ture, oil pressure or rpm. For that reason, the engine has several devices designed to protect it against potentially d...

FUEL SYSTEM FUEL REQUIREMENTS The standby generator may be equipped with one of the following fuel systems: • Natural gas fuel system• Propane vapor (PV) fuel systemThe Manual Drawing Listing that is affixed to the unit includes the “Identification Code,” which may be used to identify the type of fu...

SPECIFICATIONS GENERATOR Type ............................................................................. SynchronousRotor Insulation ................................................................... Class HStator Insulation .................................................................. Clas...

COLD WEATHER KIT For cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes: • Battery Warmer• 4” Junction Box with hardware• 6 qt. pack 5W-30 synthetic oil (engine) RECONFIGURING THE FUEL SYSTEM NOTE: All models are configured for natural gas or LP vapor from...

GENERATOR AC LEAD CONNECTIONS See “Voltage Codes”. This generator may be rated at any one of three voltages, either single-phase or three-phase. The electrical wires in the unit’s AC con-nection (lower) panel should be installed according to the number of leads and the voltage/phase required for the...

INSTALLATION Refer to the separate “Installation Guide QT Product Line” supplied with the unit. PREPARATION BEFORE START-UP The instructions in this section assume that the standby generator has been properly installed, ser-viced, tested, adjusted and otherwise prepared for use by a competent, quali...

START-UP CHECKLIST  Before working on the generator, ensure the fol- lowing: • The AUTO/OFF/MANUAL switch is in the OFF position. • The 120VAC supply to the battery charger is switched OFF. PREPARATION FOR START-UP • Ensure that the 120VAC circuit breaker to the bat- tery charger is open. • Remove ...

GENERATOR CONTROL AND OPERATION Refer to the appropriate control panel operator’s manual for this unit. OPERATING UNIT WITH MANUAL TRANSFER SWITCH If the generator was installed in conjunction with a transfer switch capable of manual operation only, the following procedure applies. A manually operat...

MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES  Before working on the generator, ensure the fol- lowing: • The AUTO/OFF/MANUAL switch is in the OFF position. • The 15A fuse has been removed from the con- trol box. • The 120VAC supply to the battery charger is switched OFF. EVERY THREE MONTH...

Figure 10.2 — Cylinder Head Installation COOLING SYSTEM Air intake and outlet openings in the generator com-partment must be open and unobstructed for contin-ued proper operation. This includes such obstruc-tions as high grass, weeds, brush, leaves and snow. Without sufficient cooling and ventilatin...

MAINTENANCE OWNER/OPERATOR CAN PERFORM CHECK ENGINE OIL LEVEL Refer to “Checking Fluid Levels”. CHECK BATTERY • See “Checking Fluid Levels”.• Check battery cables for condition, tightness, cor- rosion or damage. Clean, tighten or replace as necessary. EXERCISE SYSTEM Start the generator engine at le...

SPARK PLUGS Reset the spark plug gap or replace the spark plugs as necessary (Figure 10.4). 1. Clean the area around the base of the spark plugs to keep dirt and debris out of the engine. Clean by scraping or washing using a wire brush and commercial solvent. Do not blast the spark plugs to clean. 2...

 Battery electrolyte fluid is an extremely corro- sive sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If fluid is spilled, flush the affe...

SERVICE SCHEDULE The following is a recommended maintenance schedule for small standby and residential generator sets. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need to be decreased (performed more frequen...

TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Engine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2. Tighten, clean or replace battery cables. battery cables as necessary. 3. Defective starter contactor. 3. Replace contactor.* 4. Defective starter motor. 4. ...

Standby Generator Sets Warranty Printed in U.S.A. GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FOR HOME STANDBY/LIGHT COMMERCIAL PRODUCT 45kW AND BELOW For a period of two (2) years from the date of sale, or start-up by Authorized/Certified Generac Power Systems Dealer, or branch thereof, Generac...