Generac 004583-0 - Manuals - manualsarea.com

Page 2 - Section 5 – Installation Guide For

Table of Contents Residential Portable Generator System Safety Rules ..........................................1-3 Section 1 – General Information ....................4 1.1 Unpacking ....................................................................41.1.1 Accessory Box ...............................

Page 3 - INTRODUCTION; READ THIS MANUAL THOROUGHLY; DANGER

INTRODUCTION Thank you for purchasing this model of the GUARDIAN ® product line by Generac Power Systems, Inc. This model is a compact,high performance, air-cooled, engine driven generator designedto supply electrical power to operate electrical loads when utilitypower is unavailable due to a power ...

Page 5 - ELECTRICAL HAZARDS; DANGEROUS ELECTRICAL SHOCK MAY RESULT.; FIRE HAZARDS; STANDARDS INDEX; IMPORTANT SAFETY INSTRUCTIONS

ELECTRICAL HAZARDS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages as does the generator when it is in operation. Avoid contact withbare wires, terminals, connections, etc...

Page 6 - Figure 1 - Bracket Removal; Section 1 – General Information; Shipping

1.1 UNPACKING • Set the palleted carton on a rigid flat surface. • Remove staples along bottom of carton that fasten carton to pallet. Open carton from top. • Remove all packaging material. • Remove separate accessory box. • Lift carton off the generator. • Remove generator from shipping pallet by r...

Page 7 - Figure 3 - Battery Connections; Section 1 - General Information; Negative; Figure 2 - Handle Assembly

5 1.2.3 BATTERY CONNECTION • The battery shipped with the generator has been provided fully charged. Caution must be taken when connecting the battery. • Cut the tie wrap cable holding the RED and BLACK battery cables to the stator. • Connect the RED battery cable to the battery Positive terminal (+...

Page 8 - OPERATION; KNOW THE GENERATOR; Figure 5 - Generator Controls

6 Section 2 – Operation Residential Portable Generator System OPERATION 2.1 KNOW THE GENERATOR Read the Owner’s Manual and Safety Rules before operating this generator. Compare the generator to this illustration to become familiarizedwith the locations of various controls and adjustments. Save thism...

Page 9 - Figure 8 - 120 VAC, 20 Amp GFCI Receptacle; Section 2 – Operation

14) Start/Run/Stop Switch – Controls the operation of the generator. 15) Oil Fill – Use this point to add oil to engine. 16) Fuse - 10 Amp (Located at rear of control panel) – Protects the DC control circuit from overload. If this fuse element hasmelted open the engine will not be able to crank and ...

Page 10 - recharge 6 Volt batteries and; can not; be used to crank an engine having a discharged battery.; Figure 11 - 12 Volt DC, 10 Amp Receptacle

Figure 9 - 120 VAC, 30 Amp Receptacle Use this receptacle to operate 120 Volt AC, 60 Hz, single phaseloads requiring up to 3600 watts (3.6 kW) of power at 30 Amps.The outlet is protected by a 30 Amp push-to-reset circuit breaker. 2.2.4 120/240V AC, 30 AMP RECEPTACLE Use a NEMA L14-30 plug with this ...

Page 11 - HOW TO USE THE GENERATOR; Figure 13 - Grounding the Generator; Generator Ground Lug

2.3 HOW TO USE THE GENERATOR If you have any problems operating your generator, please call thegenerator helpline at 1-800-333-1322. 2.3.1 GROUNDING THE GENERATOR The National Electrical Code requires that the frame andexternal electrically conductive parts of this generator beproperly connected to ...

Page 12 - WATTAGE REFERENCE GUIDE; • Place generator on a level surface.

2.5 WATTAGE REFERENCE GUIDE Device . . . . . . . . . . . . . . . . . . . . . . .Running Watts *Air Conditioner (12,000 Btu) . . . . . . . . . . . . . . . . .1700*Air Conditioner (24,000 Btu) . . . . . . . . . . . . . . . . .3800*Air Conditioner (40,000 Btu) . . . . . . . . . . . . . . . . .6000Batte...

Page 13 - Be careful; Figure 14 - Fuel Tank; TO START THE ENGINE; • Unplug all electrical loads from the unit's receptacles before; Figure 16 - Idle Control Switch; WARNING

2.6.2 ADDING GASOLINE WARNING: Never fill fuel tank indoors. Never fill fuel tankwhen engine is running or hot. DO NOT light a cigarette orsmoke when filling the fuel tank. Caution: Do not overfill the fuel tank. Always leave roomfor fuel expansion. • Use regular UNLEADED gasoline with the generator...

Page 14 - Figure 17 - Full Choke Position; STOPPING THE ENGINE

• Move engine CHOKE knob to “Full Choke” position. Figure 17 - Full Choke Position • To start engine, press and hold the Start/Run/Stop switch in the “Start” position. The engine will crank and attempt to start.When the engine starts, release the switch to the run position. • When the engine starts,...

Page 15 - CHARGING A BATTERY; Do not use the unit

2.12 CHARGING A BATTERY DANGER! Storage batteries give off explosive hydrogen gas while recharging. An explosive mixture will remain aroundthe battery for a long time after it has been charged. Theslightest spark can ignite the hydrogen and cause anexplosion. Such an explosion can shatter the batter...

Page 16 - MODEL; Section 3 — Maintenance; MAINTENANCE SCHEDULE; Operation Maintenance; PRODUCT SPECIFICATIONS

3.2.1 GENERATOR SPECIFICATIONS MODEL GPS 17,500 Model # 004583-0 Rated Max. Power 17.5 kW Surge Power 26.2 kW Rated AC Voltage 120/240 Rated Max AC Load Current @ 240V 72.9 Amps Current @ 120V 145.8 Amps Rated Frequency 60 Hz @ 3600 RPM Phase Single Phase Rated DC Voltage 12 Volts Rated Max DC Load ...

Page 17 - GENERAL RECOMMENDATIONS

15 3.3 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that havebeen subjected to operator abuse or negligence. To receive fullvalue from the warranty, the operator must maintain the generatoras instructed in this manual. Some adjustments will need to be made periodically ...

Page 18 - Replace the plug once each year; Figure 18 - Spark Plug Gap; SERVICE AIR CLEANER; Figure 20 - Air Cleaner; To clean or replace paper air filter:; CLEAN SPARK ARRESTOR SCREEN; Clean and inspect the spark arrestor as follows:

3.3.6 REPLACING THE SPARK PLUG Use Champion RC14YC spark plug or equivalent. The correct airgap is 1.01 mm (0.040 in.). Replace the plug once each year . This will help your engine start easier and run better. 1. Stop the engine and pull the spark plug wire off of the spark plug. 2. Clean the area a...

Page 19 - Figure 21 - Spark Arrestor; ADJUSTING VALVE CLEARANCE; To adjust valve clearance:; Figure 22 - Valve Clearance Adjustment

Figure 21 - Spark Arrestor 3.6 ADJUSTING VALVE CLEARANCE After the first 50 hours of operation, you should adjust the valveclearance in the engine. Important: If you feel uncomfortable about doing this procedure or you don't have the proper tools, please take your generator into the nearest service ...

Page 20 - LONG TERM STORAGE

3.7 GENERAL The generator should be started at least once every seven daysand be allowed to run at least 30 minutes. If this cannot be doneand you must store the unit for more than 30 days, use thefollowing information as a guide to prepare it for storage. D A N G E R ! NEVER store engine with fuel ...

Page 21 - SYMPTOM

19 4.1 TROUBLESHOOTING Engine is running, but no AC 1. Circuit breaker is open. 1. Reset circuit breaker. output is available. 2. Poor connection or defective cord set. 2. Check and repair. 3. Connected device is bad. 3. Connect another device that is in good condition. 4. Fault in generator. 4. Con...

Page 22 - Section 5—Installation for Manual Transfer Switch; Emergency Load Center with 16 Circuits; ITEMS YOU MUST PURCHASE:; Silicone caulk

2. 3. 20 Section 5—Installation for Manual Transfer Switch KIT INCLUDES: 1. Power Inlet Box Pre-wired with the 50 amp male receptacle, this box is locatedoutside the home where the generator will be operated. 2. Pre-wired Manual Transfer Switch and Emergency Load Center with 16 Circuits Installed wi...

Page 23 - PLAN THE LOCATION OF YOUR GENERATOR; With hole saw, drill hole through the sheathing and siding.; Diameter Hole; Drill Hole Through House; Silicone; Feed Conduit and Wires; THESE INSTRUCTIONS ARE TO SERVE AS A GUIDE ONLY!

21 Section 5—Installation for Manual Transfer Switch 1. PLAN THE LOCATION OF YOUR GENERATOR (Fig. A) shows the GUARDIAN Ultra Source 17,5000watt portable generator placed outside the home andconnected to the weather protective external box. Theground rod and ground strap show a suggestedlocation onl...

Page 24 - Mount Box; Mounting Manual Transfer Switch; Receptacle

7a. Lift cover of the power inlet box and remove theinternal cover plate screws and internal cover plate.Remove the knock out in the lower center of the box.From the rear of the connection box, feed wires intobox. Slip the lock nut over wires tighten securely ontoconduit coupling. 7b. Using appropri...

Page 25 - It may be; Your GUARDIAN Ultra Source; Install 60 AMP Circuit Breaker

9a. The 2 foot conduit that is pre-wired into the manualtransfer switch is not fastened to the side of theenclosure when shipped. To secure the conduit to themanual switch enclosure proceed as follows. Removethe cover panel of the manual transfer switch withemergency load center. Insert the 2 foot c...

Page 26 - USING THE ULTRA SOURCE PORTABLE; The GUARDIAN; ULTRA SOURCE PORTABLE COMPONENTS

USING THE ULTRA SOURCE PORTABLE The GUARDIAN ® ULTRA SOURCE with manual transfer switch gives you the ability to provide power safely and convenientlyto vital items in your home including hard wired items.Included in the kit is a power Inlet box with built-in 50 Amptwistlock male receptacle and a 15...

Page 28 - Section 6—Operation of Generator with Manual Transfer Switch; INTERCONNECTION DRAWING; TRANSFER SWITCH AND HOME’S MAIN ELECTRICAL DISTRIBUTION PANEL

26 Section 6—Operation of Generator with Manual Transfer Switch INTERCONNECTION DRAWING ULTRASOURCE GENERATOR CONNECTED TO THE EXTERNAL CONNECTION BOX, MANUAL TRANSFER SWITCH AND HOME’S MAIN ELECTRICAL DISTRIBUTION PANEL

Page 29 - Residential Portable Generator System

27 Section 7 - Notes Residential Portable Generator System

Page 31 - Section 8 — Electrical Data

29 ACTUATOR GOVERNOR 4 0 CLOSEST TO BEARING CLOSEST TO BEARING STATOR STATOR 30 85 87a 86 87 SC BLACK 12V BATTERY SM RED SP2 SP1 IM2 FSS LOP D D IM1 STOP RUN (START) 0 IC PIN # 12 11 10 89 7 6 SCR 5 4 3 0 2 1 F1 GND SSR ENGINE WIRING 30A C.B. 22 C.B. 30A 0 22 22 G 0 0 TWISTLOK 120V/30A WHITE 22 0 0 ...

Page 32 - Schematic, UltraSource Portable Generator – Drawing No. 0G0733

Section 8 — Electrical Data Commercial-Industrial-Residential Portable Generator System Schematic, UltraSource Portable Generator – Drawing No. 0G0733 86 86 0 14 14 15 15 15 15 167 167 0 17 17 16 16 13 13 13 13 22 22 44 44 ACTUATOR ACTUATOR J1 J1 44C 44C 0 RESET RESET TEST TEST GFCI GFCI 120V 120V 1...

Page 33 - Wiring Diagram, Manual Transfer Switch – Drawing No. 0G1065

Section 8 — Electrical Data Commercial-Industrial-Residential Portable Generator System Wiring Diagram, Manual Transfer Switch – Drawing No. 0G1065 CIRCUIT 16 CIRCUIT 16 CIRCUIT 14 CIRCUIT 14 CIRCUIT 12 CIRCUIT 12 CIRCUIT 8 CIRCUIT 8 CIRCUIT 6 CIRCUIT 6 MAIN 2 MAIN 2 CIRCUIT 2 CIRCUIT 2 CIRCUIT 4 CI...

Page 34 - Manual Transfer Switch with Load Center – Drawing No. 0G0939-B

32 Section 9 — Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator System Manual Transfer Switch with Load Center – Drawing No. 0G0939-B

Page 35 - Section 9 — Exploded Views and Parts Lists

33 ITEM PART NO. QTY. DESCRIPTION 1 0G0749 1 BOX LOAD CENTER W/HARDWARE 2 0G0748 1 CIRCUIT BREAKER INTERLOCK 3 0E7888 1 CIRCUIT BREAKER 20A 2P 4 0E7888B 5 CIRCUIT BREAKER 15A 1P 5 0E7888C 5 CIRCUIT BREAKER 20A 1P 6 0E7888D 1 CIRCUIT BREAKER 40A 2P 7 0E7888E 2 CIRCUIT BREAKER 50A 2P 8 0E7888F 1 CIRCU...

Page 38 - DET

36 Section 9 — Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator System GT-990 & GT-760 Engine (Page 2) – Drawing No. 0E8589-N 108 136 118 162 120 119 116 125 127 122 78 84 149 143 146 145 143 140 144 142 67 86 66 80 71 37 72 74 75 DET AIL "A" 153 87 69 ...

Page 44 - Detail of Battery

Section 9 — Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator System Frame, Handle & Wheel Kit – Drawing No. 0E0695-B 42 33 14 15 7 34 6 11 35 10 49 8 5 7 9 12 13 39 40 26 24 38 39 20 17 19 22 21 36 6 7 42 6 5 7 26 32 52 47 46 45 50 25 17 17 18 16 44 43 48 3 7 6...

Page 46 - only; ATTENTION WARRANTY DEPARTMENT; Section 10 – Warranty

44 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and Generac Power Systems, Inc. (Generac) are pleased to explain theEmission Control System warranty on your new engine. In California, new off-road Large Spark-Ignition (...

Page 47 - EMISSION CONTROL SYSTEM WARRANTY; EMISSION RELATED PARTS INCLUDE THE FOLLOWING:

45 EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines. The ECS Warranty period shall begin on the date the new engine or equipment is purchased b...

Page 48 - WARRANTY SCHEDULE; GENERAC; Section 8 – Warranty

GENERAC POWER SYSTEMS "TWO YEAR" LIMITED WARRANTY FOR GUARDIAN ® ULTRA SOURCE 17,500 WATT GENERATOR WITH MANUAL TRANSFER SWITCH For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants that its Guardian generator andaccompanying transfer switch...