Franklin 5870206300 - Manuals

5 Included Items A. Controller UnitB. Strain Relief FittingsC. Pressure Shut-off Sensor and BootD. Pressure Sensor and Boot Franklin Electric is n ow offering an int roductory warran ty extension on SubDriv e 75, SubDrive 150 and M onoDrive. The extended war ranty is free, but the SubDriv e/Mono- Dr...

6 How It Works The Franklin Electric SubDrive300 is designed to be part of a system that consists of only four components: A. Standard Pump and Franklin Electric Motor.B. SubDrive Controller.C. Small Pressure Tank (for tank size, see Table 3).D. Franklin Electric Pressure Sensor (provided).E. Frankl...

7 Motor Soft Start Normally, when there is a demand for water, the SubDrive300 will be operating to accurately maintain system pressure. Whenever the SubDrive300 detects that water is being used, the controller always “ramps up” the motor speed while gradually increasing voltage, resulting in a cool...

8 Pump Sizing The SubDrive300 is con fi gured at the factory for use with 3 Hp pumps that are mounted to 5 Hp Franklin Electric three-phase motors. In general, the SubDrive300 will enhance the performance of a 3 Hp pump to a similar or better performance than a conventional 5 Hp pump of the same fl ...

9 Underload Sensitivity forShallow Wells The SubDrive300 controller is con fi gured at the factory to ensure detection of Underload faults in a wide variety of pumping applications. In rare cases (as with certain pumps in shallow wells) this trip level may result in nuisance faults. If the pump is i...

10 ▲ WARNING ! Serious or fatal electrical shock may result from failureto connect the ground terminal to the motor, SubDrive controller, metal plumbing, or other metal near the motor or cable, using wire no smaller than motor cable wires. To minimize risk of electrical shock, disconnect power befor...

11 Controller Location Selection The SubDrive controller is intended for operation in ambient temperatures up to 125°F (51°C) at 230 VAC input. The following recommendations will help in selection of the proper location of the SubDrive unit: 1. A tank tee is recommended for mounting the tank, pressu...

12 4. For indoor or outdoor installations. 5. The SubDrive300 should only be mounted with the wiring end oriented downward. The controller should not be placed in direct sunlight or other locations subject to direct rain or snow. 6. The mounting location should have access to 230 VAC electrical supp...

13 Circuit Breaker and Wire Sizing The minimum circuit breaker size and maximum allowable wire lengths for connection of motor to the SubDrive300 are given in the following table: A 10-foot section of cable is provided with the SubDrive300 to connect the pressure sensors. NOTE: • Maximum allowable w...

14 Power Supply From Circuit Breaker* Quick Reference Guide P/N 587 020 6300 Pu FraEleMo PRESSURE SENSOR SHUT-OFF INTFAN INVFAN PFCFAN NO NO COM RELAY SW2 SW1 O N Configura 1 OFF ON Outpu From Power Source L1 L2 (Input) * Note : To avoid possible interference with other appliances, please refer to t...

15 e SubDrive300 (not to scale) Tank Precharge Inflation Valve Pressure Gauge Pressure Sensor To Residence Pressure Switch Set Point (PSI) 2530354045 556065707580 Pressure Tank Pre-Charge (PSI) 182125283235394246495356 Pressure Setting Guide 50 (Factory set) Pressure Relief Valve Discharge into drai...

16 Pressure Tank The SubDrive needs only a small pressure tank to maintain constant pressure (see table below for recommended tank size). For pumps rated 12 gpm or more, a slightly larger tank is recommended for optimum pressure regulation. The SubDrive can also use an existing tank with a much larg...

17 Installation Procedure 1. Disconnect electrical power at the main breaker. 2. Drain the system (if applicable). 3. Install the pressure sensor and pressure shut-off sensor at the pressure tank tee downstream of the pressure tank (the pressure tank should be between the pressure sensor and the pum...

18 Wiring Connections 1. Verify that the power has been shut off at the main breaker. 2. Verify that the dedicated branch circuit for the SubDrive300 is equipped with a properly-sized circuit breaker. Refer to Table 2 (Page 13) for minimum breaker size. 3. Use the appropriate strain relief or condui...

19 6. Feed the 230 VAC power leads through the bottom left side of the SubDrive300 controller and connect them to the terminals marked L1, L2, and GND (Figure 3). A 10-foot section of pressure sensor cable is provided with the controller, but it is possible to use similar 22 AWG wire for distances u...

20 10A. Connect the other end of the pressure sensor cable with the two spade terminals to the pressure sensor. The connections are interchangeable (Figure 4A). 10B. Connect the other end of the pressure sensor cable with the two ¼" quick connect terminals to the pressure shut-off sensor. The co...

21 Start-Up and Operation Apply power to the controller. A steady green light indicates that theSubDrive300 has power but the pump is not running. The greenlight will fl ash continuously when the pump is running. Leaky Systems Leaky water systems might keep the controller running due to the accurate...

22 NOTES: (A) Operating temperature is speci fi ed at full output power when installed as described in Controller Location Selection on Page 11. (B) Refer to Page 23 for detailed mounting dimensions. (C) If a pump other than the default rating is used, refer to Page 8 for drive con fi guration. Inpu...

23 Mounting Dimensions 14.75” 12.00” 15.34” 8.75” 4.75”

24 Diagnostic Fault Codes Should an application or system problem occur, built-in diagnostics willprotect the system. The red “FAULT” light on the front of the SubDrive300controller will fl ash a given number of times to indicate the nature of the fault. In some cases, the system will shut itself of...

25 System Troubleshooting Guide Symptom Possible Cause Corrective Action Water fl ow rate is not as high as expected. Motor is running backwards. Verify motor connections. See Figure 2 in the “Wiring Connections” section. Temperature in the controller is too high. If the controller’s heat exchanger ...

26 Underload Smart Reset If a motor Underload fault condition occurs, the most likely cause is an overpumped or dry well. To allow the well to recover, the SubDrive300 controller will wait 30 seconds to 5 minutes, determined by duration of the previous run time, before restarting the motor. For exam...