Page 2 - Limited Warranty
2 Domino XL DF700 Limited Warranty 30 Day Money Back Guarantee We are so confident that you will thoroughly enjoy our tools, that we offer a 30 day money back guarantee. If you are not completely satisfied, your full purchase price will be refunded, excluding all freight charges. 1+2 Limited Warrant...
Page 3 - About This Manual; Save These Instructions; Tool Symbols; Volts; Contents
Supplemental Owner’s Manual 3 About This Manual Save These Instructions It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. WARNING! Indic...
Page 4 - General Power Tool Safety Warnings; Save all warnings and instructions; Work Area Safety; Not recommended; Personal Safety
4 Domino XL DF700 General Power Tool Safety Warnings WARNING! Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference. Work Area Safety ► Keep your wo...
Page 5 - Service; Specific Safety Rules for Tenon Joiners; Tool Description; Technical Specifications; Intended Use
Supplemental Owner’s Manual 5 poorly maintained power tools. ► Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control. ► Use the power tool, accessories, and tool bits etc. in accor- dance with these instructions, taki...
Page 6 - Functional Description
6 Domino XL DF700 Functional Description The Domino DF 700 Tenon Joiner is used to cut mortises in wood for floating tenon joinery. Mortise and tenon joinery is one of the oldest and strongest methods of joining pieces of wood together. The Domino tenon joiner greatly simpli- fies the task of cuttin...
Page 7 - Setup; Setting Up a New Domino Joiner; Protective; Setting the Fence Angle; ew Text
Supplemental Owner’s Manual 7 Setup Setting Up a New Domino Joiner Congratulations on your purchase of a new Festool Domino Tenon Joiner. The Domino joiner is the finest portable loose tenon joiner in the world. Before using your new Domino joiner, make sure you fully read and understand all of the ...
Page 8 - Setting the Fence Height; Height Stop; Setting the Mortise Width
8 Domino XL DF700 Setting the Fence Height The height of the fence needs to be adjusted depending on the type of joint being made and the thickness of the mate - rial being joined. Refer to the ” Applications ” section begin - ning on page 13 for more information about the optimal fence height for t...
Page 9 - Setting the Mortise Depth
Supplemental Owner’s Manual 9 Setting the Mortise Depth The mortising depth determines how deep into the work- piece the mortising bit penetrates. This needs to be adjusted for different sized tenons. In most cases, the tenon should be centered across the joint, and the depth of the mortise should b...
Page 10 - Operation; Choosing the Right Domino Tenon Size; Power Cord; Key
10 Domino XL DF700 Operation Overview, General Notes, and Tips Because the look and feel of the Domino joiner may already be familiar to you, or similar to other tools you may have used in the past, you might be tempted to forego a basic introduction to using the tool. However, unlike other tools of...
Page 12 - Using the Optional Cross Stops; Mounting; Calibration; Stop Pin; Using the Vertical Alignment Marks; Alignment
12 Domino XL DF700 Using the Optional Cross Stops The optional Cross Stops extend the position of the locat- ing pins for wider tenon spacing. These are also adjustable so the spacing can be tailored to the needs of the specific application. Note: The two Cross Stops are specific for right and left-...
Page 13 - Using the Optional Trim Stop; Installing the Trim Stop; Setting the Stop Width; Using the Optional Hand Rail Fence; Installing the Hand Rail Fence
Supplemental Owner’s Manual 13 Using the Optional Trim Stop The optional Trim Stop is used to securely hold small work- pieces for cutting mortises. Installing the Trim Stop 1. With the fence tilted to 90 degrees, slide the Trim Stop over the fence face of the Domino joiner as shown. Make sure the T...
Page 14 - Edge Joining Boards; Tips for Successful Joining; Making Miter Box Joints; Construction Tips; Oversize
14 Domino XL DF700 Applications Edge Joining Boards Edge joining boards is a common method for creating wide boards from a series of narrower boards. The Domino tenons add strength to the joint and also assist in aligning the boards to be flush.For edge joining boards, a series of tenons are placed ...
Page 15 - Making Butt Box Joints; Machining the Captive-Side Mortises; Clamped; Machining the Cap-Side Mortises
Supplemental Owner’s Manual 15 Making Butt Box Joints Butt box joints are typically used in general box construction or for drawer construction. The Domino tenons strengthen the joint without the need for additional fasteners. The example below highlights drawer construction, but the same techniques...
Page 16 - Making Frame Joints; Butt Joint Frames; Trim Stop; Mitered Frames
16 Domino XL DF700 Making Frame Joints Butt Joint Frames When making butt joint frames, such as cabinet faceframes, use pencil lines to lay out the position of the tenons. Use the sight gauge on the joiner’s fence to position the joiner over the pencil line. For narrow frame stock, the optional Trim...
Page 17 - Making Carcase Butt Joints; Setup and Machining; Horizontal
Supplemental Owner’s Manual 17 Making Carcase Butt Joints Using tenoned butt joints is an effective method for con- structing a cabinet carcase. The tenons provide a strong support for each of the horizontal partitions of the cabinet. The simplicity of this method is that you use the carcase compone...
Page 18 - Making Lock Tenon Joints; Shortening a Domino Tenon’s Length; Tenon; Tips for Applying Glue
18 Domino XL DF700 Making Lock Tenon Joints A locked tenon joint is any type of joint with two or more tenons at opposing angles. Once the opposing tenon(s) are inserted, the joint cannot be disassembled. At least one of the tenons must be exposed so it can be inserted after the joint is assembled. ...
Page 19 - Maintenance; Routine Maintenance; Cleaning and Maintenance
Supplemental Owner’s Manual 19 Maintenance WARNING! Any maintenance or repair work that requires opening of the motor or gear hous- ing should be carried out only by an authorized Customer Service Center (see your dealer for information on locating a service center). WARNING! To reduce the risk of e...
Page 20 - Calibrating the Sight Gauge; Calibration Procedure
20 Domino XL DF700 Calibrating the Sight Gauge The horizontal position gauge (also called the sight gauge) is used for aligning Domino tenons to a pencil mark on the workpiece. If the gauge is not perfectly centered over the mortising slot, the two workpieces will not be aligned when the joint is as...
Page 21 - Troubleshooting
Supplemental Owner’s Manual 21 Troubleshooting Symptom Possible Causes Motor does not start ► Make sure the power switch is off before plugging in the tool. ► Check that the cord is properly plugged into an outlet. ► Make sure the Plug-it connector is properly inserted and fully tightened. ► Make su...