Page 2 - WARNING; CAUTION; HEALTH WARNING
ii Exmark Manufacturing Company – 1998 Printed in USA All Rights Reserved WARNING FAILURE TO FOLLOW CAUTIOUS OPERATING PRACTICES CAN RESULT IN SERIOUS OPERATOR INJURY. 1. Keep all shields, guards and safety devices (especially grass dischargesystem) in place and in proper working condition. 2. Stop ...
Page 3 - EXMARK PARTS PLUS
iii EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1,1995 Program & 8.41 7,!1* $%!+%1 $.%2 -.3 (!5% 3(% 7,!1* /!13 )- 23.#* 7,!1* 6)++'%3 3(% /!132 3. 3(% $%!+%1 3(% -%73 "42)-%22 $!8 .1 3(% /!13 6)++ "% 4!1!-3%%$ How the Program Works & $%!+%1 $.%2 -.3 (!5% /!13 )- 23.#* &...
Page 4 - Operator’s Manual; Date Purchased; OR
iv CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed andmanufactured to give you a maximum amount of dependability and years of trouble-free operation. Operator’s Manual This manual contains assembly, operating, maintenance, adjustment and safety instruct...
Page 5 - Contents; Specifications
1 Contents Page Specifications 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe Operating Practices 2 . . . . . . . . . . . . . . General Operation 2 . . . . . . . . . . . . . . . . . . . While Operating 3 . . . ....
Page 6 - Safe Operating Practices
2 DANGER, WARNING and CAUTION are signalwords used to identify the level of hazard. However,regardless of the hazard, be extremely careful. DANGER signals an extreme hazard that will causeserious injury or death if the recommendedprecautions are not followed. WARNING signals a hazard that may cause ...
Page 7 - While Operating
3 D. Do not smoke while refueling. 6. Keep all guards, shields, grass catcher, dischargetunnel plug, optional discharge chute and safetydevices in place. Repair or replace damagedparts, including decals. Check all safety devicesbefore each use. 7. Engine, blade and self-propelled drive(self-propelle...
Page 8 - Maintenance And Storage
4 Maintenance And Storage 1. Perform only those maintenance instructionsdescribed in this manual. If major repairs areever needed or if assistance is desired, contactyour local Authorized Exmark Service Dealer. 2. Before mower is cleaned, inspected, serviced, oradjusted, stop engine and disconnect w...
Page 9 - Safety and Instruction Decals
5 Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located nearany area of potential danger. Replace any decal that is damaged or lost. ON MOWER HOUSING (Part No. 213239) Hand-push model only ON BELT COVER(Part No. 213243) Self-propelled model o...
Page 10 - Assembly; Install Handle; Before Starting; Oil
6 Assembly Install Handle 1. Mount handle to outside of mower housing,using bottom hole, with (2) 5/16–18 x 1–1/4” lg.capscrews, washers, and thin nylon insertlocknuts (Fig. 2). 2. Secure handle latches to handle with (2)5/16–18 x 1–1/2” lg. capscrews, washers andnylon insert locknuts (Fig. 2). Note...
Page 11 - Gasoline; Operation; Operating Tips
7 low, add only enough oil to raise level to FULLmark on dipstick. DO NOT FILL ABOVEFULL MARK BECAUSE ENGINE COULDBE DAMAGED WHEN STARTED. POUROIL SLOWLY. 4. Insert dipstick into filler neck and rotate capclockwise 1/4 turn to lock (Fig. 8). Note: Check oil level each time mower isused or after ever...
Page 14 - Mulching Tips; General Tips
10 setting. Assure pin on adjusting lever engagesnotch in mower housing wear plate. Adjust allwheels to the same setting. POTENTIAL HAZARD • Adjusting height-of-cut levers could bringhands into contact with moving blade. WHAT CAN HAPPEN • Contact with blade could cause seriouspersonal injury. HOW TO...
Page 15 - Cutting Leaves; Maintenance; Servicing Air Cleaner
11 Cutting Leaves • When cutting is complete, always be sure that50% of the lawn shows through the cut leafcover. This may require one or more passes overthe leaves. • For light leaf coverage, position all wheels at thesame height-of-cut setting. • If there are more than five inches of leaves onlawn...
Page 18 - Servicing Wheels
14 Lubrication After every 25 operating hours or when season ends,pivot arms must be lubricated. 1. Move rear wheel height–of–cut levers to centersetting. Wipe grease fittings with clean rag(Fig. 25). Install grease gun onto fitting andgently apply 2 or 3 pumps of #2 Multi–PurposeLithium Base Grease...
Page 19 - Cleaning Mower; Plug; Underside of Mower Housing
15 5. Check alignment of all parts and tighten screws,alternating from side to side for a uniform fit,until wheel halves are drawn together. 6. Install two capscrews and locknuts, previouslyremoved, in remaining holes in wheel halves andtighten. Remove two long screws or bolts andreplace with two ca...
Page 20 - Fuel Filter; Replacing the Fuel Filter; Storage
16 Scraping Method If washing does not remove all debris from underdeck, tip mower and scrape it clean. 1. Pull wire off spark plug. 2. Drain gasoline from fuel tank: refer toDRAINING GASOLINE section. 3. Tip mower on its right side. 4. Remove dirt and grass clippings with ahardwood scraper. Avoid b...
Page 21 - Accessories
17 6. Check condition of blade: refer toINSPECTING, REMOVING, SHARPENINGBLADE section. 7. Tighten all nuts, bolts, and screws. 8. Clean air cleaner: refer to SERVICING AIRCLEANER section. 9. Lubricate the pivot arms: refer toLUBRICATION section. 10. Touch up all rusted or chipped paint surfaces. tou...
Page 22 - Warranty
18 Warranty Limited Warranty Exmark Commercial Turf Equipment Exmark Mfg. Co. Inc. (”Exmark”) warrants on the termsand conditions herein, that it will repair, replace or adjust any part manufactured by Exmark and found byExmark(in the exercise of its reasonable discretion)to be defective in factory ...
Page 27 - Figures
23 Figures m–3849 1 1. Model and serial number decal m–3850 1 2 3 4 1. Bag support rod 2. Cap locknut 3. Handle 4. Handle latch m–210 1 2 1. Rope guide 2. Starter rope 530 1 2 3 4 5 1. Plastic clips 2. Gas tank 3. Self-tapping screw 4. Tank bracket 5. Slots 1 2 3 4
Page 35 - SERVICE RECORD
Date Description Work Done Service Done By SERVICE RECORD
Page 36 - INDUSTRIAL PARK BOX 808
3321–185 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z LAZER Z HP EXPLORER TURF RANGER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY GRASS CATCHER MICRO MULCHING ACCESSORY EXMARK MFG. CO. INC INDUSTRIAL PARK BOX 808 BEATRICE NE. 68310 ALL RIGHTS RESERVED PART NO. 8505...