Exmark M216KA, M216KASP - Manuals

2 Specifications Model Number: M216KA, M216KASP Engine: Kawasaki 6.0HP OHV 3300 RPM (No load) Fuel System: Capacity: 4.0 qt. (3.8 L) Fuel filter: Non-replaceable, in tank Transmission: 3 speeds forwardSpeed range: First 1.8 mph (2.9 km/h) Second 2.7 mph (4.3 km/h) Third 3.8 mph (6.1 km/h) Cutting Wi...

4 – before clearing blockages or unclogging the chute; – before checking, cleaning, or working on the lawnmower; – after striking a foreign object. Inspect the lawnmower for damage and make repairs before startingand operating the lawn mower; and – if the lawn mower starts to vibrate abnormally(chec...

5 • Do not mow in reverse unless it is absolutelynecessary. Always look down and behind before andwhile backing up. • Be aware of the lawn mower discharge direction anddo not point it at anyone. Do not operate the lawnmower without either the grass catcher or the guard inplace. • Slow down before tu...

6 77-0500 82-9152 98-8017 104-1329 104-8585 Assembly Note: Determine the left and right sides of the machinefrom the normal operating position. Installing the Handle 1. Mount the handle to the outside of the lawn mower housing (using the bottom hole) with 2 5/16–18 x1–1/4 in. cap screws, washers, an...

7 Installing the Starter Rope Pull the starter rope through the rope guide on the handle(Fig. 2). m–210 2 1 Figure 2 1. Starter rope 2. Rope guide Note: To make the rope easier to install, squeeze thecontrol bar on the handle. Installing the Fuel Tank and theFuel Line 1. Start the two self-tapping s...

8 2. Since the plug is slightly wider than the discharge tunnel opening, rotate the plug clockwise slightlywhile inserting it (Fig. 5). Note: Ensure that the arrow on the plug decal pointsupward. 3. Push the plug all the way in until the spring clip on the bottom of the plug clicks into place, locki...

9 Filling the Fuel Tank withGasoline For best results, use clean, fresh, lead-free gasoline withan octane rating of 87 or higher. To ensure freshness,purchase only the quantity of gasoline that you expect touse in 30 days. Using unleaded gasoline results in fewercombustion deposits and longer engine...

10 3. Fill the fuel tank with unleaded gasoline to within 1/4 to 1/2 inch (6 to 13 mm) from the top of the tank. Donot fill into the filler neck. Important Do not fill the tank more than 1/4 inch (6 mm) from the top of the tank because the gasoline musthave room to expand. 4. Install the fuel tank c...

11 Operating the Blade and theSelf-Propel Drive Note: The self-propel features are for the self-propelmodel only. 1. Have the blade control bail in the A position (Fig. 12). m-3769 A B C Figure 12 2. Slide the blade control bail to the right and raise it to the B position to engage the blade (Fig. 1...

12 Using the Grass Bag Occasionally, you may wish to use the grass bag forbagging extra long grass, lush grass, or leaves. Installing the Grass Bag 1. Stop the engine and wait for all moving parts to stop. 2. Ensure that the discharge door handle is fully forward and that the pin is engaged in the c...

13 Operating Tips • Review the safety instructions and read this manualcarefully before operating the lawn mower. • Clear the area of sticks, stones, wire, branches, andother debris that the blade could hit and throw. • Keep everyone, especially children and pets, awayfrom the area of operation. • A...

14 Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure Each Use • Check the engine oil level. • Check the stopping time of the blade brake. The blade must stop with...

15 Caution If you leave the wire on the spark plug, someone could accidently start the engine and seriouslyinjure you or other bystanders. Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside sothat it does not accidently contact the spark plug. Checking the Engi...

16 Cleaning the Discharge Tunneland Plug Remove the plug from the discharge tunnel and clean itafter each use. Always be sure that the discharge tunnel door closessecurely when you release the handle. If the debrisprevents the discharge door from closing securely, cleanthe inside of the discharge tu...

17 6. Raise the left side of the lawn mower to drain the oil into the drain pan. Note: You can also remove the oil from the crankcaseusing an oil extractor. 7. Lower the left side of the lawn mower. 8. Insert the dipstick into the filler neck and rotate the cap clockwise until it is tight. 9. Recycl...

18 Sharpening the Blade File the top side of the blade to maintain its originalcutting angle (Fig. 22A) and inner cutting edge radius(Fig. 22B). The blade will remain balanced if you removethe same amount of material from both cutting edges. 153 1 m-4783 2 A B Figure 22 1. Sharpen at this angle only...

19 4. Lift off the cover and brush out all the debris around the belt area. 5. Install the belt cover. 6. Connect the wire to the spark plug. Lubricating the Pivot Arms Self-propel Model only After every 50 operating hours or when the season ends,lubricate the pivot arms. 1. Move the rear wheel cutt...

20 Servicing the Spark Plug Check the spark plug after every 100 operating hours. Usean NGK BPR5ES spark plug or equivalent. 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Fig. 10). 3. Clean around the spark plug. 4. Remove the spark plug from t...

21 Lubricating the Gear Case After every 100 operating hours, grease the gear case. 1. Remove the grass bag. 2. Install a grease gun onto the fitting through the belt cover opening (Fig. 31). m-224 2 1 Figure 31 1. Belt cover 2. Grease fitting 3. Gently apply one to 2 pumps of #2 multi-purpose lithi...

22 Servicing the Wheels Removing the Wheels 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Fig. 10). 3. Remove the cap screw, the wheel spacer, and the locknut mounting the wheel to the pivot arm (Fig. 34). 296 1 2 3 4 5 6 7 5 7 8 9 1 Figure 34 ...

23 Preparing the Engine 1. While the engine is still warm, change the oil from the crankcase. Refer to Changing the Engine Oil onpage 16. 2. Remove the spark plug (Fig. 10). 3. Using an oil can, add about one tablespoon of oil to the crankcase through the spark plug hole. 4. Slowly rotate the engine...

24 Troubleshooting Exmark designed and built your lawn mower for trouble-free operation. Check the following components and itemscarefully, and refer to Maintenance on page 14 for more information. If a problem continues, contact an AuthorizedService Dealer. Problem Possible Causes Corrective Action...

Date Description Work Done Service Done By SERVICE RECORD

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