Page 2 - ii; EXMARK PARTS PLUS
ii EXMARK PARTS PLUS ® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock f...
Page 3 - WARNING
iii WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) ...
Page 4 - iv; CONGRATULATIONS; on the purchase of your Exmark Navigator Cutting Deck.; BEFORE OPERATING YOUR MOWER,
iv CONGRATULATIONS on the purchase of your Exmark Navigator Cutting Deck. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, ...
Page 5 - TABLE OF CONTENTS; SAFETY PAGE; Uncrate
v TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol ....................................................................................... 1 1.2 Training ......................................................................................................... 1 1.3 Preparation .................
Page 6 - SAFETY ALERT SYMBOL; YOUR SAFETY IS INVOLVED!; PREPARATION; CAUTION
1 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the unit to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above informa...
Page 7 - NEVER; MAINTENANCE AND STORAGE
2 1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate equipment when barefoot or when wearing open sandals. 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage t...
Page 9 - TORQUE REQUIREMENTS; Bolt; ASSEMBLY INSTRUCTIONS; ASSEMBLE DISCHARGE CHUTE; FIGURE 1; ASSEMBLE DECK TO NAVIGATOR; Stop engine, wait for all moving parts to stop and remove key.
4 2. SPECIFICATIONS 2.1 MODEL NUMBER: CD42CD; CD48CD 2.2 DIMENSIONS 42” Deck 48” Deck Overall W idth 43.2” (109.7 cm) 49.2” (125.0 cm) Overall Height 13.1” (33.3 cm) 13.1 (33.3 cm) Overall Length 37.2” (94.4 cm) 39.9” (101.3 cm) W eight 295 lbs. (134 kg) 325 lbs. (147 kg) 2.3 TORQUE REQUIREMENTS Bol...
Page 12 - DECK RAISING AND LOWERING; FIGURE 6
7 4.1 DECK RAISING AND LOWERING 4.1.1 Raising the Mower Deck into Service Position: a) Stop engine, wait for all moving parts to stop and remove key. WARNING POTENTIAL HAZARD ♦ Incorrectly raising or lowering a mower deck can be dangerous. WHAT CAN HAPPEN ♦ A dropped mower deck can result in a serio...
Page 13 - PERIODIC; Service Interval: Daily
8 b) Push deck locking pins inward and rotate forward to securely lock deck in lowered position. See Figure 6. WARNING POTENTIAL HAZARD ♦ Operating mower without locking pins securely latched can result in the mower deck folding up unexpectedly. WHAT CAN HAPPEN ♦ The mower deck folding up unexpected...
Page 14 - FIGURE 7; Service Interval: Daily
9 CAUTION POTENTIAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be dangerous. WHAT CAN HAPPEN ♦ A loose or weakened blade bolt could allow a blade rotating at a high speed to come out from under the deck, causing serious injury or property damage. HOW TO AVOID THE HAZARD ♦...
Page 15 - GREASE FITTING LUBRICATION CHART; Service Interval: Once Yearly; NOTE; FIGURE 8
10 GREASE FITTING LUBRICATION CHART FITTING LOCATIONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Drive Shaft 1 3 40 hours 2. Front Caster W heel Hub 1 2 8 hours 3. Deck Flip-Up 1 4 100 hours 4. Push Arm Tubes 1 2 100 hours 5. Caster Pivots *0 3 *yearly ∗ See Section 4.2.5 c) for special lubrica...
Page 16 - ADJUSTMENTS
11 n) Re-install the seal guards over the wheel hub and insert wheel into caster fork. Re-install caster bolt and tighten nut fully. IMPORTANT : To prevent seal and bearing damage, check the bearing adjustment often. Spin the caster tire. The tire should not spin freely (more than 1 or 2 revolutions...
Page 20 - FRONT FRAME GROUP
15 5.2 FRONT FRAME GROUP Item Part No. Description Qty. 1 1-303334 Washer, Spring Disk 5/16 ...................... 2 2 1-513810 Bushing, Flanged ................................... 4 3 1-543508 Cup, Bearing Tapered Roller ................. 4 4 1-543509 Cone, Bearing Tapered Roller................ 4 ...
Page 24 - RIDING ACCESSORIES; Check us out on the Web:
® MFG. CO. INC. SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK...