Page 2 - Gas Fireplace by FPI FIREPLACE; INFORMATION FOR MOBILE / MANUFACTURED HOMES AFTER FIRST SALE; This Excalibur
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 2 To the New Owner: Congratulations! You are the owner of a state-of-the-art Excalibur ® Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The P95-3 is a hand crafted appliance and has been designed to provide you with all the warmt...
Page 3 - TABLE OF CONTENTS
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 3 TABLE OF CONTENTS Log Set Installation ...................................................... 27Glass Door Installation ................................................ 29Front Facade ..........................................................
Page 4 - SAFETY LABEL; Copy of Safety Decal for P95-3
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 4 This is a copy of the label that accompanies each P95-3 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when t...
Page 5 - REQUIREMENTS; MA Code - CO Detector
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 5 REQUIREMENTS 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure us...
Page 6 - INSTALLATION
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 6 INSTALLATION CHECKLIST 1) Check all clearances to combustibles. Refer to the following sections: a) Locating Your Gas Fireplace b) Clearances c) Combustible Mantels d) Unit Base Stand-offs e) Framing and Finishing f) Hearth Requirement g) ...
Page 7 - Fire hazard is an extreme risk if; Clearances for; and; Heat Release Kit
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 7 INSTALLATION Side Wall Clearance 6-1/2" (165mm) Horizontal Vent Clearances Top 3" Side 2" Bottom 2" Vertical Vent Clearances 1-1/4" (32mm) * see mantle clearance instructions in the "Combustible Mantels" section...
Page 8 - FRAMING AND; COMBUSTIBLE MANTELS; P95-3 Flat Wall Surround and Tile Kit
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 8 FRAMING AND FINISHING 1) Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1"...
Page 9 - HEARTH REQUIREMENTS; Floor Mounted Fireplaces; FACING REQUIREMENT; Raised Fireplaces
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 9 INSTALLATION Fireplace Stand No hearth isrequired when the unit is raised 3" (76mm) off ofthe floor surface Flooring HEARTH REQUIREMENTS Floor Mounted Fireplaces FACING REQUIREMENT Facing Over 1" (25mm) Thick If the facing material...
Page 10 - Side Nailing Strips
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 10 Back View of Cover Plate Pin Holes Top Clip INSTALLATION VENTING INTRODUCTION The P95-3 uses the "balanced fl ue" technology Co-axial system. The inner liner vents products of combustion to the outside while the outer liner draws o...
Page 11 - VENTING; FPI Direct Vent System Flex Horizontal Terminations Only
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 11 VENTING FPI Direct Vent System Flex Horizontal Terminations Only These venting systems, in combination with the P95-3 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of...
Page 12 - EXTERIOR VENT TERMINATION LOCATIONS
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 12 INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm) B= Clearance to window or door that may be opened *(12"/30cm) C= Clearance to permanently closed window *...
Page 13 - SIMPSON DURA-VENT VENTING; Horizontal and Vertical; Alternate Horizontal
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 13 SIMPSON DURA-VENT VENTING The Simpson Dura-Vent Direct Vent System offers a complete line of component parts for installation of both horizontal and vertical installations. Many items are offered in decorative black, as well as galvanized...
Page 14 - SIMPSON DURA-VENT VENTING COMPONENTS LIST
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 14 INSTALLATION SIMPSON DURA-VENT VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI. 5" x 8" Description 1208 6" Pipe Length1208B 6" Pipe Length, Black*1207 9" Pipe Length1207B 9"...
Page 15 - VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS; SIMPSON DURA-VENT DIRECT VENT GS SYSTEM and
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 15 VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS SIMPSON DURA-VENT DIRECT VENT GS SYSTEM and FPI DIRECT VENT SYSTEM (FLEX) (Propane & Natural Gas) The diagram shows all allowable combinations of vertical runs with horizontal termination...
Page 16 - Elbows; Option V
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 16 Horizontal Venting with Two (2) 90 o Elbows Horizontal Venting with Three (3) 90 o Elbows INSTALLATION One 90 o elbow = Two 45 o elbows. One 90 o elbow = Two 45 o elbows. Option V H + H1 A) 0' Min. 2' Max. B) 1' Min. 3' Max. C) 2' Min. 4'...
Page 17 - Option V
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 17 Vertical Venting with Two (2) 90 o Elbows Vertical Venting with Three (3) 90 o Elbows INSTALLATION One 90 o elbow = Two 45 o elbows. One 90 o elbow = Two 45 o elbows. Option V H V + V1 A) 0' Min. 2' Max. 1' Min. B) 1' Min. 4' Max. 2' Min....
Page 18 - VENTING ARRANGEMENTS - VERTICAL TERMINATIONS; SIMPSON DURA-VENT DIRECT VENT GS SYSTEM
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 18 INSTALLATION • Vent must be supported at offsets.• Firestops are required at each fl oor level and whenever passing through a wall.• Maintain clearances to combustibles. Note: Must use optional fl ue adapter when using Simpson Dura-Vent pip...
Page 20 - Below Grade Installation; UNIT INSTALLATION
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 20 INSTALLATION Diagram 4 NOTE: For Snorkel terminations in ABOVE grade installations, follow national or local code requirements. Below Grade Installation If the Snorkel Termination must be installed below grade, i.e. basement application, ...
Page 22 - Do not locate termination; Offset Chart; for FPI Direct Vent
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 22 INSTALLATION 4) Separate the 2 halves of the wall thimble and securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves ...
Page 24 - THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 24 INSTALLATION CONVERSION KIT# 773-969 FROM NG TO LP FOR P95-3 USING SIT 820 NOVA GAS VALVE THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Each Kit contains one LPG Conversion Kit and one DCS...
Page 25 - Installation of the DC Sparker:
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 25 INSTALLATION 12) Reverse steps 6) to 1). 13) Attach the label "This unit has been converted to LPG near or on top of the serial # decal. 14) Replace yellow "Natural Gas" label with red "LPG" label. WARNING! Do not over...
Page 26 - These instructions must be
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 26 INSTALLATION 30) Check inlet and outlet pressures. 31) Check operation of fl ame control. 32) Check for proper fl ame appearance and glow on logs. Installer Notice: These instructions must be left with the appliance. 19) Connect the DC spar...
Page 27 - OPTIONAL
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 27 4) Place Log 312 on the front right side of the burner, fi tting the log on the 2 pins. LOG SET INSTALLATION Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. B...
Page 30 - ACCENT KIT INSTALLATION
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 30 INSTALLATION ACCENT KIT INSTALLATION 3) Remove the handles by removing the nut and screw. Install the new handles by placing them in position over the holes on the surround louver. Put the screws through the holes and secure them by tight...
Page 31 - REMOTE CONTROL; Thermostat Wire Table; WALL THERMOSTAT; CAUTION
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 31 INSTALLATION Option 1: REMOTE CONTROL Use the Excalibur ® Remote Control Kit approved for this unit. Use of other systems may void your warranty. The remote control kit comes with a hand held transmitter, a receiver and a wall mounting pl...
Page 32 - WIRING DIAGRAMS; For; NATURAL GAS; Units and Units; NOT; Equipped with DC Spark Boxes
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 32 WIRING DIAGRAMS Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges. This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remo...
Page 33 - PROPANE; Units and Units Equipped with DC Spark Boxes*
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 33 For PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual. INSTALLATION
Page 34 - OPERATING INSTRUCTIONS; IMPORTANT
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 34 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS 1) Read and understand these instructions before operating this appliance. 2) Check to see that all wiring is correct and enclosed to prevent possible shock. 3) Check to ensure there are no ga...
Page 35 - Copy of the Lighting Plate Instructions; NORMAL OPERATING
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 35 Copy of the Lighting Plate Instructions NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of s...
Page 36 - Glass Replacement; MAINTENANCE; General Vent Maintenance
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 36 4) Drop the thermocouple or thermopile down from the bracket and pull it out of the unit. 5) Reinstall the new ones in reverse order. GLASS GASKET If the glass gasket requires replacement use a tadpole glass gasket (Part # 936-155). DOOR ...
Page 37 - FAN MAINTENANCE; To Install the Fans; To Remove the Fans
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 37 FAN MAINTENANCE Unit must be grounded at all times. Do not cut the ground terminal off under any circumstances. To Install the Fans 1) Shut the power off. 2) Open the bottom louver. Loosen the 2 screws holding the Burner ON/OFF switch and...
Page 39 - PARTS LIST
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 39 PARTS LIST P95-3 MAIN ASSEMBLY Part # Description Part # Description Part # Description 1) 430-129 Receptacle Box Mount 2) * Thermodisc Bracket 7) 910-428 Duplex Receptacle 8) 910-429 Box - Receptacle 9) 910-430 Cover - Receptacle 10) 904...
Page 42 - P95-3 FLUSH FRONT ACCESSORIES; Part # Description
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 42 164 FLUSH DOOR 132 135 136 DOUBLE DOORS 161 146 162 155 168 167 157 163 163 164 148 148 141 146 146 148 148 142 157 145 155 155 PARTS LIST P95-3 FLUSH FRONT ACCESSORIES Part # Description Part # Description 771-518 Door Assembly - Complet...
Page 43 - WARRANTY; THE WARRANTY: LIMITED LIFETIME
Excalibur ® P95-3 Zero Clearance Direct Vent Gas Fireplace 43 WARRANTY Excalibur ® Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products I...
Page 44 - Installer: Please complete the following information; Printed in Canada; Register your Excalibur
Installer: Please complete the following information Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: _________________________...