Emerson X-STREAM X2 Series - Manuals
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Manual Emerson X-STREAM X2 Series
Summary
ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, a...
Emerson Process Management GmbH & Co. OHG TOC-1 X-STREAM Short Form Manual HASX2E-SFM-HS02/2012 TO C T able of contents T able of C onTenTs Introduction S-1 Definitions S-1 Terms Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Emerson Process Management GmbH & Co. OHG TOC-2 X-STREAM Short Form Manual HASX2E-SFM-HS 02/2012 Table of Contents 2.7 Notes O n Wiring Signal Inputs and O utputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23 2.7.1 Electrical Shielding of C ables . . . . . . . . . . . . ....
Emerson Process Management GmbH & Co. OHG TOC-3 X-STREAM Short Form Manual HASX2E-SFM-HS02/2012 TO C T able of contents I ndex of f Igures Fig. 1-1: X-STREAM Front Panel (here the X-STREAM X2GP). . . . . . . . . . . . . . . . . . . . . .1-3 Fig. 1-2: X-STREAM X2GK . . . . . . . . . . . . . . . ....
Emerson Process Management GmbH & Co. OHG S-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 S Safety Instructions The instruction manual contains information about the installation and startup of the X-STREAM ® X2 series gas analyzers. The manual covers several X-STREAM X2 analyzer models a...
Emerson Process Management GmbH & Co. OHG S-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 TERMS USED IN THIS MANUAL Lower Explosion Limit (LEL) Volume ratio of flammable gas in air below which an explosive gas atmosphere will not be formed: the mixture of gas and air lacks sufficient fue...
Emerson Process Management GmbH & Co. OHG S-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 S Safety Instructions SYMBOLS USED ON AND INSIDE THE EQUIPMENT This symbol at the instrument ... ... means dangerous voltages may be accessible. Remo - ving covers is permitted only, if the instrumen...
Emerson Process Management GmbH & Co. OHG S-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 SYMBOLS USED IN THIS MANUAL Where one or more of the following symbols appear within this manual, carefully read the rela - ted information and instructions! Strictly observe the given warnings, ins...
Emerson Process Management GmbH & Co. OHG S-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 S Safety Instructions INTENDED USE STATEMENT X-STREAM series gas analyzers are intended to be used as analyzers for industrial pur-poses. They must not be used in medical, diagnostic or life support ...
Emerson Process Management GmbH & Co. OHG S-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 AUTHORIZED PERSONNEL In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer. Authorized personnel for installing, operating, servicing and maintainin...
Emerson Process Management GmbH & Co. OHG S-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 S Safety Instructions Safety Instructions INSTALLING AND CONNECTING THIS ANALYZER The following notices should be carefollowed to ensure compliance with the low voltage directive (Europe) and other a...
Emerson Process Management GmbH & Co. OHG S-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 General operating notes GENERAL OPERATING NOTES • The unit must be installed in a clean and dry area protected from strong vibrations and frost. • The unit must not be exposed to direct sunlight an...
Emerson Process Management GmbH & Co. OHG 1-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 EXPLOSION HAZARD X-STREAM X2 analyzers MUST NOT be used in explosive environments (hazardous areas) without additional safety features. This instruction manual does NOT describe the special condition...
Emerson Process Management GmbH & Co. OHG 1-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.1 Overview 1.1.1 Housings 1.1.2 The Front P anel / User Interface 1.1 Overview Different housings allow X-STREAM analy- zers to be tailored to many different applica - tions: • Tabletop units in 1...
Emerson Process Management GmbH & Co. OHG 1-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 1.1.3 Interfaces 1.1 Overview Fig. 1-1: X-STREAM front panel (here the X-STREAM X2GP) 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure“ key 6 “Enter” key 7 4 key...
Emerson Process Management GmbH & Co. OHG 1-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.2 Comparison of Analyzer Models 1.2 Comparison of the Various X-STREAM Analyzer Models 1 ⁄ 2 19 in housing, table-top or rackmountable, optional with carrying handle protection type: IP 20 1 ⁄ 1 1...
Emerson Process Management GmbH & Co. OHG 1-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 1.3 X-STREAM X2GK Fig. 1-2: X-STREAM X2GK 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key 6 “Enter” key 7 4 keys for adjustment and menu selection 8 Signal...
Emerson Process Management GmbH & Co. OHG 1-8 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.4 X-STREAM X2GP: 19 Inch Table-Top or Rackmount Design 1.4 X-STREAM X2GP This model can be fitted with up to four measurement channels in any combination. The physical components can optionally be...
Emerson Process Management GmbH & Co. OHG 1-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 Fig. 1-3: X-STREAM X2GP - Details 1.4 X-STREAM X2GP Optional screw-type terminal adapter 1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 “Measure” key6 “Enter” key7 4 ke...
Emerson Process Management GmbH & Co. OHG 1-11 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 Fig. 1-4: X-STREAM XLF / XXF- Front views 1.5 X-STREAM X2XF Field Housings HEAVY INSTRUMENT The X-STREAM field housing, intended for outside and wall mounted use, weighs approx. 26 kg/57 lb (XLF) or...
Emerson Process Management GmbH & Co. OHG 1-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.5 X-STREAM X2XF Field Housings 1 Screw-type terminals for signal cables 2 Power line filter 3 Cable glands 4 Power supply terminals with integrated fuses 5 Ethernet connector (option) Fig. 1-5: X...
Emerson Process Management GmbH & Co. OHG 1-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 1.5.1 X2XF Field Housings for Installation in Hazardous Areas (Ex-Zones) Special X-STREAM X2XF field housing analyzer variations can be used in Ex-zones 1, 2 or Div 2: X-STREAM XLFN/XXFN: These anal...
Emerson Process Management GmbH & Co. OHG 1-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 1.6 Measurement Specifications Tab. 1-1: Gas Components and Measuring Ranges, Examples Sample gas components and measuring ranges (standard configurations) In total, more than 60 gases are detectab...
Emerson Process Management GmbH & Co. OHG 1-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 1.6 Measurement Specifications Tab. 1-2: IR, UV, VIS, TCD - Measurement Performance Specifications The specifications given in these tables al - ways apply to the physical measuring ranges, as liste...
Emerson Process Management GmbH & Co. OHG 1-16 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Tab. 1-3: Oxygen - Standard Measurement Performance Specifications 1 Related to full scale 2 Related to measuring value 3 From gas analyzer inlet at gas flow of 1.0 l/min (electronic damping = 0 s)...
Emerson Process Management GmbH & Co. OHG 1-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 1.6 Measurement Specifications Tab. 1-4: Trace Moisture - Standard Measurement Performance Specifications Special Performance Specifications for Gas Purity Measurements (ULCO & ULCO 2 ) 1 Relate...
Emerson Process Management GmbH & Co. OHG 2-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation Chapter 2 Installation 2.1 Scope of Supply This chapter describes the proper installation procedure for the various X-STREAM analyzer versions. On receipt, check the packaging and its ...
Emerson Process Management GmbH & Co. OHG 2-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.2 Installation - Introduction The place of installation must be clean, dry and protected against strong vibrations and frost. Please observe the admissable operating temperatures given in the tech...
Emerson Process Management GmbH & Co. OHG 2-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation 2.3 Installation - Technical Data 2.3 Technical Data Before intending to start to install the analy-zer, verify the site of installation meets the specifications, given in the followin...
Emerson Process Management GmbH & Co. OHG 2-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.3 Installation - Technical Data 2.3.2 Specific Technical Data X2GK X2GP X2XF Temperatures operational 0…+50 °C 32…122 °F 0 (-20)…+50 °C 32 (-4)…122 °F storage -20…+70 °C -4…-158 °F -20…+70 °C -4…1...
Emerson Process Management GmbH & Co. OHG 2-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation 2.4 Gas Conditioning 2.4 Installation - Gas Conditioning In order to ensure trouble-free operation, spe - cial attention must be paid to the preparation of the gases: All gases must be...
Emerson Process Management GmbH & Co. OHG 2-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.4 Installation - Gas Preparation The number of gas connections and their configration may vary according to analyzer version and installed options. All gas connectors are labelled and can be found...
Emerson Process Management GmbH & Co. OHG 2-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation Pressure control valve Flow sensor Exhaust Exhaust Analyzer Sample gas pump Filter Fig. 2-3: Installation in bypass mode The analyzer should be mounted close to the sample gas source t...
Emerson Process Management GmbH & Co. OHG 2-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation 2.6 Detailed Instructions for Installation 2.6 Detailed Instructions for Installation Important note for X-STREAM X2FD! Due to the special conditions which must be observed when instal...
Emerson Process Management GmbH & Co. OHG 2-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6.1 X-STREAM X2GK, X-STREAM X2GP 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP Fig. 2-4: X-STREAM X2GK - rear panel Plugs and sockets required for the electrical connections are on the rear pan...
Emerson Process Management GmbH & Co. OHG 2-11 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP Fig. 2-5: X-STREAM X2GP - rear panel, shown with options Gas inlets Gas outlets Purge gas inlet (optional) Analog outputs / NA - MUR st...
Emerson Process Management GmbH & Co. OHG 2-12 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6 Installation - X-STREAM X2GK, X-STREAM X2GP approx. values in mm [in] Strain relief bracket, detail (model with clamping adapters) HAZARD BY RACK INSTALLATION The front panel and its screws are...
Emerson Process Management GmbH & Co. OHG 2-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation Signal inputs and outputs (basic configuration) Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4 Note! Configration of relay contacts as per standard factory setting (NA...
Emerson Process Management GmbH & Co. OHG 2-14 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3 Power supply Optional DC Supply for X-STREAM X2GK 24 VDC is supplied to the unit by means of a three-pin XLR connector on the rear panel of the instrument.Depending on the order, the following is...
Emerson Process Management GmbH & Co. OHG 2-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation HEAVY INSTRUMENT X-STREAM field housings, intended to be wall mounted or outdoor installed, weigh up to 45 kg (99 lbs), depending on the chosen options! Use two persons and/or suitabl...
Emerson Process Management GmbH & Co. OHG 2-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation Power and signal cables are connected using internal screw-type terminals. This requires opening the unit, which in turn requires relea-sing the fasteners on the housing. Gas connecto...
Emerson Process Management GmbH & Co. OHG 2-18 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 All signal cables are connected to screw-type terminals located inside the housing. Access to the internal components is gained by re - leasing the two fasteners at the top of the unit and opening ...
Emerson Process Management GmbH & Co. OHG 2-19 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation 2.6 Installation - X-STREAM X2XF Field Housings The number of actually available signal out - puts, and also the number of built-in modules with screw-type terminals, varies according...
Emerson Process Management GmbH & Co. OHG 2-20 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 2.6 Installation - X-STREAM X2XF Field Housings Fig. 2-12: Terminal block X1 - Analog Outputs & Digital Outputs 1-4 (XSTA) Notes! • Consider • the installation notes in section 2.7 • the notes ...
Emerson Process Management GmbH & Co. OHG 2-21 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation 2.6 Installation - X-STREAM X2XF Field Housings Connecting the power cord The power cord is connected to screw-type terminals located inside the housing. Feed the power cable through ...
Emerson Process Management GmbH & Co. OHG 2-23 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation 2.7 Notes On Wiring Signal Inputs and Outputs 2.7 Installation - Notes on Wiring Emerson Process Managament has made every effort during the development process to ensure that the X-S...
Emerson Process Management GmbH & Co. OHG 2-24 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 • Cables with double shielding are used: in this case, one shielding is connected to the analyzer housing, the other shielding to the external device. This is advan- tageous when both units are sup...
Emerson Process Management GmbH & Co. OHG 2-25 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 2 Installation 2.7.2 Wiring inductive loads Switching inductive loads creates electroma-gnetic interference: When an inductive load (e.g. relay, valve) is switched off, the magnetic field resists th...
Emerson Process Management GmbH & Co. OHG 2-26 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Frequently, several loads in one system are controlled by several analyzer outputs, whe - reby the power for the loads derives from a common source. Special care is needed when wiring the loads to ...
Emerson Process Management GmbH & Co. OHG 3-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup Chapter 3 Startup Once the unit has been unpacked and in - stalled, it is recommended to make some adjustments (e.g. select the language) and to perform some basic procedures (leak test and...
Emerson Process Management GmbH & Co. OHG 3-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.1 Performing a Leak Test Max. pressure 7.25 psig (500 mbar)! Multi channel instruments: Analyzers with parallel tubing require separate leak tests for each gas path ! Before starting up the instru...
Emerson Process Management GmbH & Co. OHG 3-3 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup 3.2 The User Interface All X-STREAM gas analyzers have an al-phanumeric display with four lines of 20 characters to display measuring and status information and the easy-to-use menu-based u...
Emerson Process Management GmbH & Co. OHG 3-4 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.2.1 Display The display has 4x20 characters, either liquid crystal or vacuum fluorescent (LCD or VFD). What information is displayed depends on the currently displayed menu. 3.2.2 Status LED 3.2 T...
Emerson Process Management GmbH & Co. OHG 3-5 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup 3.2.3 Keys Six keys enable the use of the menu system. Depending on the operational mode (measu- ring, browsing menus, editing) they have the following functions: ENTER key: Mode Function M...
Emerson Process Management GmbH & Co. OHG 3-6 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 LEFT key: Mode Function Measuring L e a v e s t h e m e a s u r e m e n t display Browsing Goes up 1 level or page in menu system Editing Moves cursor 1 space Leaves channel selection Cancels editin...
Emerson Process Management GmbH & Co. OHG 3-7 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup 3.3 Symbols Used 3.3 Symbols Used Symbols and conventions used in the fol-lowing sections Symbol Meaning Within descriptions of procedures Setup.. Menu title Setup.. Analog outputs.. Parent...
Emerson Process Management GmbH & Co. OHG 3-9 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup Editing Editing mode enables the setting of a para - meter. It is initiated by pressing the 8 key. The cursor is now placed over the last charac-ter of the current value. Pressing the ke...
Emerson Process Management GmbH & Co. OHG 3-10 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.4.2 Access Levels Access levels can be used to prevent changes to parameters by unauthorised personnel. The X-STREAM menu system supports four prioritized access levels which can be acti - vated ...
Emerson Process Management GmbH & Co. OHG 3-11 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup 3.4.3 Special Messages Depending on the last action performed by the user, one of the following messages may be displayed to assist or inform the user (the two confirmation messages are di...
Emerson Process Management GmbH & Co. OHG 3-13 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup If the analyzer is operational and it becomes clear that the incorrect language has been set, which is unintelligible to the operator, the 3.6 Selecting the Language The DOWN key changes t...
Emerson Process Management GmbH & Co. OHG 3-15 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup 3.7 Calibrating the Analyzer 3.7.1 Preparing Calibrations Before starting calibrations it is required to tell the instrument the calibration gas concen- trations. Starting from the measure...
Emerson Process Management GmbH & Co. OHG 3-16 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 Calibration gases...Tol.Check: OffHold on cal: On Purge time: 15 s Example: Measuring range: 0 ... 50 % Zero gas: 0 % Span gas: 50 %Situation:Due to a fault zero gas is supplied to carry out a sp...
Emerson Process Management GmbH & Co. OHG 3-17 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 3 Startup 3.7 Calibrating the Analyzer 3.7.2 Manual Calibration Zero calibration..Span calibration..Adv.Calibration.. Apply gas.. Control.. Starting from the measurement screen press the DOWN key ...
Emerson Process Management GmbH & Co. OHG 3-18 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 3.7 Calibrating the Analyzer Gasflow ZeroGas CO2.1 0.500 ppmProcedure ZeroingTime 10 s 0.000 ppm), while line 4 shows the currently measured gas concentration. After having started the calibration,...
Emerson Process Management GmbH & Co. OHG 4-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 4 Disposal Chapter 4 Dismounting and Disposal 4.1 Dismounting and Diposal of the Analyzer ELECTRICAL SHOCK HAZARD WHEN DISMOUNTING Dismounting instruments installed in hazardous area requires special...
Emerson Process Management GmbH & Co. OHG 4-2 X-STREAM X2 Short Form Manual HASX2E-SFM-HS 02/2012 4 Dismounting & Disposal When the instrument has reached the end of its useful life, do not throw it in a trash can! This instrument has been made of materials to be recycled by waste disposal c...
Emerson Process Management GmbH & Co. OHG A-1 X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 A Appendix Appendix This chapter contains Block diagram page A-2 Assignment of Terminals and Sockets page A-15
Emerson Process Management GmbH & Co. OHG A-15 A Appendix X-STREAM X2 Short Form Manual HASX2E-SFM-HS02/2012 A.2 Assignment of Terminals and Sockets A.2.1 Tabletop & Rack Mount Analyzers A.2 Assignment Of Terminals And Sockets DC 24 V Input ( 1 ⁄ 2 19 in analyzer) Socket X1 - Analog outputs,...
X-STREAM X2 Emerson Process Management GmbH & Co. OHG A-16 Short Form Manual HASX2E-SFM-HS 02/2012 A.2 Assignment of Terminals and Socket A.2.2 Field Housings Pin Signal P3.1 Input 1 P3.2 Input 2 P3.3 Input 3 P3.4 Input 4 P3.5 Input 5 P3.6 Input 6 P3.7 Input 7 P3.8 GND for Inputs 1-7 P3.9 not us...
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