Emerson VH - Manuals
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Manual Emerson VH
Summary
i TABLE OF CONTENTS 1.0 I NTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1....
ii 4.4 Main Menu (AG)—View/Set Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.4.1 Active Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.4.2 Alarm History Lo...
iii 5.0 R ESPONSE BY C ONTROL T YPE —A DVANCED M ICROPROCESSOR C ONTROLS . . . . . . . . . . . 33 5.1 Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.1.1 Cooling/Heating Required, in Percent (%) . . . . . . . . ...
iv 7.0 C OMPONENT O PERATION AND M AINTENANCE , C HECKS AND A DJUSTMENTS . . . . . . . . . . . . 48 7.1 System Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 7.1.1 Environmental Control Functions . . . . . . . . . . ...
Introduction 1 1.0 I NTRODUCTION 1.1 System Description Liebert Deluxe environmental control systems are available in several configurations. Each configu- ration can operate with either Advanced Microprocessor Controls (AM), or Advanced Microprocessor Controls with Graphics (AG). A brief descriptio...
Initial Start-Up Procedure 3 2.0 I NITIAL S TART -U P P ROCEDURE Before beginning start-up, make certain that unit was installed according to the instructions in the Installation Manual. All exterior panels must be in place.Locate the Start-Up form supplied with your unit documents. Complete the for...
Advanced Microprocessor Controls Setup 4 3.0 A DVANCED M ICROPROCESSOR C ONTROLS S ETUP The Advanced Microprocessor (AM) Control for your Liebert Deluxe unit features an easy to use menu driven LCD display. The menus, control features, and circuit board details are described in this section. For mor...
Advanced Microprocessor Controls Setup 6 3.3 Main Menu (AM)—Status/Alarm Data Selecting STATUS/ALARM DATA from the Main Menu will display the following selections: ACTIVE ALARMSOPERATING STATUSALARM HISTORY LOGRUN HOURS LOGANALOG SENSORS 3.3.1 Active Alarms This screen, a submenu of Status/Alarm Dat...
Advanced Microprocessor Controls Setup 7 3.3.5 Analog Sensors The four (4) analog sensor inputs can be monitored from this submenu of Status/Alarm Data. The inputs are filtered and displayed along with the text label assigned during setup. See Analog Setup on page 12 . 3.4 Main Menu (AM)—Setpoints/S...
Advanced Microprocessor Controls Setup 8 Setup Operation The Setup Operation permits the review and/or adjustment of the unit configuration. The menu may include: Cold Start: This feature, also referred to as Positive Start or Winter Start Kit, allows for the low- pressure switch to be ignored for t...
Advanced Microprocessor Controls Setup 9 Select Options The following table lists choices on the Select Options menu. These should match the options installed with your unit and should not need to change during normal operation. Calibrate Sensors The temperature and humidity sensors can be calibrate...
Advanced Microprocessor Controls Setup 10 Dehumidification with Normal or Delayed Reheat: Dehumidification with normal reheat allows for operating BOTH compressors and reheats simultaneously. It is very important that electrical ser- vice to the unit be sized and wired for this option if selected. W...
Advanced Microprocessor Controls Setup 11 Enable Alarms: Each individual alarm can be selected to be ENABLED (annunciated audibly, visu- ally, and communicated to a Site Products System) or DISABLED (ignored). Enable Common Alarm: Each individual alarm can be selected to energize or to not energize ...
Advanced Microprocessor Controls Setup 12 Standard Alarm Messages • Water under floor• Smoke detected• Standby GC pump on• Loss of water flow• Standby unit on For more information concerning alarms, see 6.0 - Alarm Descriptions and Solutions . Humidity Control Method The user may select between rela...
Advanced Microprocessor Controls Setup 13 Set Status Display The Status Display can be set to show the return air temperature and humidity SENSOR READ- INGS or the temperature and humidity control SETPOINTS through this selection. When SET- POINTS is selected, the status display indicates so by disp...
Advanced Microprocessor Controls Setup 14 Test Outputs When this feature is selected, the unit is effectively turned off. When stepping from one load to the next, the previous load, if on, is turned off automatically. The loads can also be toggled on/off by selecting “ENTER”. Once turned on, the out...
Advanced Microprocessor Controls Setup 15 3.6 Main Menu (AM)—Status Display The Status Display shows the present room temperature, humidity, active status functions (cooling, heating, dehumidifying, humidifying), and active alarms. This is the data normally shown on the con- trol screen. If no key i...
Advanced Microprocessor Controls Setup 16 3.8.2 Nonvolatile Memory All critical information is stored in nonvolatile memory. Setpoints, setup parameters, and component run hours are kept inside the microcontroller in EEPROM. Information retained for the alarm history is kept in non-volatile RAM. 3.8...
Advanced Microprocessor with Graphics Control Setup 18 4.0 A DVANCED M ICROPROCESSOR WITH G RAPHICS C ONTROL S ETUP The Advanced Microprocessor with Graphics (AG) Control for your Deluxe unit features an easy-to- use, menu-driven LCD Graphics Display. The menus, control features, and circuit board d...
Advanced Microprocessor with Graphics Control Setup 20 4.2 Display the Main Menu—AG Control Press the MENU/ESC key to display the Main Menu. The Menu selections include: • VIEW/SET ALARMS• OPERATING STATUS• VIEW/SET CONTROL SETPOINTS• SYSTEM SETUP• RUN DIAGNOSTICS• DATE AND TIME• PLOT GRAPHS• ANALOG...
Advanced Microprocessor with Graphics Control Setup 21 4.4.3 Setup Alarms The list of alarms may be reviewed using the UP/DOWN keys. Any alarm may be selected to have its parameters modified by pressing the ENTER key. All alarms have a time delay and alarm type parameter. The high/low temperature an...
Advanced Microprocessor with Graphics Control Setup 22 4.4.4 Set Up Custom Alarms Selecting SETUP CUSTOM ALARMS will step to the following menu: • SETUP CUSTOM ALARM TEXT• CHANGE CUSTOM TEXT 1• CHANGE CUSTOM TEXT 2• CHANGE CUSTOM TEXT 3• CHANGE CUSTOM TEXT 4 The custom alarm messages can be selected...
Advanced Microprocessor with Graphics Control Setup 23 4.5 Main Menu (AG)—Operating Status The Operating Status is intended to provide the user with displayed information concerning what the control is calling for the system to do. For example: The display indicates the chilled water valve is 68% op...
Advanced Microprocessor with Graphics Control Setup 24 4.7.1 Setup Operation The SETUP OPERATION menu permits the review and/or adjustment of the unit configuration. This may include: Cold Start Delay This feature, also referred to as Positive Start or Winter Start Kit, allows for the low pressure s...
Advanced Microprocessor with Graphics Control Setup 25 4.7.2 Select Options The following table is a list of features that should match the options installed with your unit and should not need to change during normal operation. 4.7.3 Calibrate Sensors The temperature and humidity sensors can be cali...
Advanced Microprocessor with Graphics Control Setup 28 4.8.4 DIP Switches The DIP switch settings can be reviewed from the display panel. Changing the DIP switches requires opening the front panel for access to the DIP switches on the microprocessor control board. These selections should match optio...
Advanced Microprocessor with Graphics Control Setup 29 Six different data types are recorded for graphing: temperature, humidity, and four user defined ana- log inputs. Each data type can be viewed over three different time scales and two different resolu- tions. The three time scales are 90 minutes...
Advanced Microprocessor with Graphics Control Setup 30 4.11.3 Read Digital Inputs The four custom alarm inputs can be defined to be digital inputs. Digital inputs are used to sense cus- tomer devices for status display purposes only and will not activate the audible alarm. 4.11.4 Set Up Digital Inpu...
Advanced Microprocessor with Graphics Control Setup 31 4.13.3 Compressor Sequencing Control The lead compressor is the first one to be turned on when compressor operation is required. The lag compressor is turned on second if both compressors are required. The control monitors the operating time of ...
Advanced Microprocessor with Graphics Control Setup 32 4.14.4 Control Outputs Active control outputs are indicated with LEDs on the lower section of the control board. Each LED is lit if the control output is active (on). Use these LEDs to assist in troubleshooting the system. 4.15 Communications Th...
Response by Control Type—Advanced Microprocessor Controls 33 5.0 R ESPONSE BY C ONTROL T YPE —A DVANCED M ICROPROCESSOR C ONTROLS This section describes how your Advanced Microprocessor Controls respond depending on the algo- rithm/control type selected in setting up the controls. 5.1 Temperature Co...
Response by Control Type—Advanced Microprocessor Controls 34 5.1.3 Cooling Operation Two-Step Cooling, Compressorized Direct Expansion (DX) Systems The first stage of cooling activates when the temperature control calculates a requirement for cooling of 50%. The first stage of cooling is deactivated...
Response by Control Type—Advanced Microprocessor Controls 35 Hot Water/Steam Heat The valve begins to open when the requirement for heating is 33% and is proportionally adjusted until the valve is full open at 100% heat requirement. 5.2 Humidity Control 5.2.1 Dehumidification/Humidification Required...
Response by Control Type—Advanced Microprocessor Controls 36 Dual Cooling Source Dehumidification When dual cooling is available, the humidity control will calculate a total dehumidification require- ment of 200% rather than 100%. The cooling valve opens proportionally as the requirement for dehu- m...
Response by Control Type—Advanced Microprocessor Controls 37 Suggested System Tuning Procedure 1. Initially adjust the integral and derivative settings to 0%/degree-min and 0%/degree/min.2. Starting with 20% /degree, adjust the proportional setting in small increments (10% steps) until the control s...
Response by Control Type—Advanced Microprocessor Controls 38 Intelligent Control The Intelligent Control operates from a set of general rules that define how the control output should be adjusted for different system conditions. The rules are designed to duplicate the actions that an experienced hum...
Response by Control Type—Advanced Microprocessor Controls 39 5.3 Load Control Features 5.3.1 Short Cycle Control The control system monitors both compressors and prevents each from turning on within a 3 minute period of being turned off. If this (on, off, on) occurs too often, ten (10) times in a on...
Response by Control Type—Advanced Microprocessor Controls 40 5.4 Analog Sensors 5.4.1 Connecting the Analog Sensors The sensor inputs are factory-set to accept a 4 - 20 mA signal. The inputs can be changed by removing the appropriate jumpers on the control circuit board. See Table 13 , Figure 5 and ...
Response by Control Type—Advanced Microprocessor Controls 41 5.4.2 Water Detection Display The water detection display is designed to graphically display the location of water under a raised floor when connected to an LT750 water detection system. The graphical floor plan screen shows a 30 x 16 grid...
Response by Control Type—Advanced Microprocessor Controls 42 Calibration Calibration should not be required for most installations. The accuracy of this display is approxi- mately 1%.The display is calibrated by the slope and intercept values of Analog Input #1. The position of the water is calculat...
Alarm Descriptions and Solutions 44 6.0 A LARM D ESCRIPTIONS AND S OLUTIONS The Advanced Microprocessor (AM) and the Advanced Microprocessor with Graphics (AG) Control systems will audibly and visually annunciate all Enabled alarms, including the four (4) custom alarms. With the AM & AG Controls...
Alarm Descriptions and Solutions 45 6.1.3 Custom Alarms (Only With Advanced Controls) Custom alarm messages are programmed at the LCD display. The alarms may be specified by the customer at the time of order. Additional devices and wiring may be required at the factory or by oth- ers. The message di...
Alarm Descriptions and Solutions 46 6.1.10 Loss of Air Flow A differential air pressure switch is used to indicate loss of air flow in Deluxe units.Check for blockage of unit air outlet or inlet. Check blower motor fuses and overload reset. Check for broken belts. Make sure blower wheels are tight t...
Alarm Descriptions and Solutions 47 6.2 Optional/Custom Alarms 6.2.1 Loss of Water Flow No water flow is detected in the chilled water or condenser water supply line. An optional flow switch is required for this alarm. Check for service valves closed, pumps not working, etc. 6.2.2 Smoke Detected Smo...
Component Operation and Maintenance, Checks and Adjustments 48 7.0 C OMPONENT O PERATION AND M AINTENANCE , C HECKS AND A DJUSTMENTS 7.1 System Testing 7.1.1 Environmental Control Functions The performance of all control circuits can be tested by actuating each of the main functions. This is done by...
Component Operation and Maintenance, Checks and Adjustments 49 7.1.2 Electric Panel The electric panel should be inspected for any loose electrical connections. Control Transformer and Fuses The control system is divided into four (4) separate circuits. Fuses located on the transformer/fuse board in...
Component Operation and Maintenance, Checks and Adjustments 50 7.2 Filters Filters are usually the most neglected item in an environmental control system. To maintain efficient operation, they should be checked monthly and changed as required. Because replacement intervals vary with environmental co...
Component Operation and Maintenance, Checks and Adjustments 51 7.3.3 Electronic Variable Speed Drive (Inverter) On large Deluxe chilled water models an optional variable speed drive inverter is available. This packaged unit is factory set and should not require field adjustments. The variable speed ...
Component Operation and Maintenance, Checks and Adjustments 52 7.4.2 Suction Pressure Suction pressure will vary with load conditions. The low pressure switch will shut the compressor down if suction pressure falls below the cut-out setting. On the other hand, high suction pressure reduces the abili...
Component Operation and Maintenance, Checks and Adjustments 53 Adjustment To adjust the superheat setting, proceed as follows:1. Remove the valve cap at the bottom of the valve.2. Turn the adjusting stem counterclockwise to lower the superheat.3. Turn the adjusting stem clockwise to increase the sup...
Component Operation and Maintenance, Checks and Adjustments 54 7.4.7 Air Cooled Condenser Restricted airflow through the condenser coil will reduce the operating efficiency of the unit and can result in high compressor head pressure and loss of cooling.Clean the condenser coil of all debris that wil...
Component Operation and Maintenance, Checks and Adjustments 55 7.4.8 Water/Glycol Cooled Condensers Shell and Tube Condensers Each water or glycol cooled module has a shell and tube condenser which consists of a shell, remov- able heads, gaskets and cleanable copper tubes.It may be necessary to clea...
Component Operation and Maintenance, Checks and Adjustments 56 7.4.9 Compressor Replacement Infrequently, a fault in the motor insulation may result in a motor burn. However, in a properly installed system, burnouts rarely occur. Of those that do, most are the effects of mechanical or lubri- cation ...
Component Operation and Maintenance, Checks and Adjustments 57 Compressor Replacement Procedure Replacement compressors are available from your Liebert supplier. They will be shipped in a reusable crate to the job site as required by the service contractor.Upon shipping a replacement compressor, the...
Component Operation and Maintenance, Checks and Adjustments 58 Changing Humidifier Lamps 1. Open disconnect switch.2. Open middle front panel.3. Remove screws securing line voltage compartment cover, then remove the cover.4. In line voltage compartment, disconnect one end of the purple jumpers, then...
Component Operation and Maintenance, Checks and Adjustments 59 7.5.2 Steam Generating Humidifier The humidifier drains and refills to maintain a current setpoint and alert the operator when the humidifier canister needs to be replaced. The humidifier is located in the lower section of upflow units, ...
Component Operation and Maintenance, Checks and Adjustments 60 Controls The humidifier RUN/DRAIN switch is located in the unit low voltage compartment for most Deluxe models (in the humidifier assembly for models FH599, 600, 739, 740C). This switch should be in the RUN position when the humidifier i...
Component Operation and Maintenance, Checks and Adjustments 61 11. The canister is now ready to be removed. On the downflow chilled water units: Slide the humidifier cabinet bottom straight out toward you and drop the canister through the bottom of the cabinet.On all other units: Pull the canister s...
Component Operation and Maintenance, Checks and Adjustments 62 Circuit Board Adjustments Humidifier operation is governed by the humidifier control board. This board is located in the lower right area of the panel in the control section of the unit, or in the humidifier compartment on models FH599C,...
Component Operation and Maintenance, Checks and Adjustments 63 Figure 12 Steam generating humidifier control board 7.6 Electric Reheat Table 20 DIP switch settings for steam generating humidifier Unit Rated Voltage Capacity SW1 SW2 SW3 SW4 Rated Values Voltage AMP Set Pt 200/208 11 Off On Off On 208...
Troubleshooting 64 8.0 T ROUBLESHOOTING Use this section in troubleshooting your unit. Also refer to 6.0 - Alarm Descriptions and Solu- tions . Suggestions are grouped by product function for convenience. ! WARNING Only qualified personnel should perform service on these units. Lethal voltage is pre...
Troubleshooting 65 Table 23 Compressor and refrigeration system troubleshooting Symptom Possible Cause Check or Remedy Compressor will not start Power off Check main switch, fuses or CBs and wiring Current overload open Reset manually Loose electrical connections Tighten connections Compressor motor...
Troubleshooting 67 Compressor continually cycles Faulty low pressure switch Repair or replace. Dirt or restriction in tubing to pressure stat Check and clean tubing. Defective liquid line solenoid valve Check valve and solenoid operator; replace if necessary. Plugged filter-dryer Replace filter Comp...
Troubleshooting 68 Table 26 Humidifier—steam generator troubleshooting Symptom Possible Cause Check or Remedy False canister full indication Foaming Check drain valve to ensure that it drains freely. Check and replace if defective.Check water supply. If commercially softened, reconnect to raw water ...
Troubleshooting 69 Excessive arcing in the canister Drain valve clogged or defective Verify that drain valve operates freely when activated. Clean valve and replace coil or valve if defective. Flush canister several times and replace if arcing persists Improper water supply If water is commercially ...
Maintenance Inspection Checklist—Monthly 70 9.0 M AINTENANCE I NSPECTION C HECKLIST —M ONTHLY Date: Prepared by: Model #: Serial #: Filters Refrigeration Cycle/Section 1. Unrestricted air flow 1. Check suction pressure 2. Check filter switch 2. Check refrigerant lines 3. Wipe section clean 3. Check ...
Maintenance Inspection Checklist—Semiannual 71 10.0 M AINTENANCE I NSPECTION C HECKLIST —S EMIANNUAL Date: Prepared by: Model #: Serial #: Filters Refrigeration Cycle/Section 1. Unrestricted air flow 1. Check suction pressure 2. Check filter switch 2. Check refrigerant lines 3. Wipe section clean 3....
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