Emerson OCX 8800- Manuals
Emerson OCX 8800– User Manual, Manual in PDF format online.
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User Manual Emerson OCX 8800
Summary
HIGHLIGHTS OF CHANGES Effective September 2009, Rev 2.0 Page/Section Summary Throughout IM Included coverage of all General Purpose OCX 8800 configurations/options into this single Instruction Manual. Added F OUNDATION Fieldbus communications option . Added coverage of optional COe Purge/Zero functi...
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Table of Contents Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SECTION iIntroduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Oxygen/Combustibles Transmitter ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Be...
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Section i Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iiiDefinitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page ...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 iv SYMBOLS NOTE TO USERS The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner. NOTE Read th...
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Section 1 Description and Specifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-...
Instruction Manual IM-106-880, Rev 2.0September 2009 1-3 OCX 8800 SYSTEM OVERVIEW Scope This Instruction Manual supplies details needed to install, startup, operate, and maintain the OCX 8800. Signal conditioning electronics outputs a digital signal representing oxygen (O 2 ) and combustibles (COe) ...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 1-4 The OCX 8800 measures net oxygen concentration in the presence of all the products of combustion, including water vapor. Therefore, it may be considered an analysis on a "wet" basis. In comparison with older methods, such as ...
Instruction Manual IM-106-880, Rev 2.0September 2009 1-5 OCX 8800 The power supply can accept voltages of 100 to 240 VAC and 50 to 60 Hz. The electronics accepts millivolt signals generated by the sensors and produces the outputs to be used by remotely connected devices. Refer to Section 3, Configur...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 1-6 System Operation Figure 1-2 shows the relationship between the components of the OCX 8800. The sensors and the electronics are contained in separate housings. The sensor housing and probe mounts to a duct or process wall so that the ...
Instruction Manual IM-106-880, Rev 2.0September 2009 1-7 OCX 8800 Handling the OCX 8800 System Considerations Prior to installing your OCX 8800, make sure you have all the components necessary to make the system installation. Ensure all the components are properly integrated to make the system funct...
Instruction Manual IM-106-880, Rev 2.0September 2009 1-9 OCX 8800 Figure 1-5. Typical System Installation - Integral Electronics Figure 1-6. Typical System Installation - Remote Electronics Signal Outputs(Twisted Pairs) Stack OCX 8800 with INTEGRAL ELECTRONICS Duct Gases Line Voltage Adapter Plate P...
Instruction Manual IM-106-880, Rev 2.0September 2009 1-11 OCX 8800 Figure 1-8. Optional InSitu Filters Figure 1-9. Optional Panel Mounted Blowback and Calibration/Reference Air Set (19” Rack or Wall Mount) 2.0 (50) 1.8 (46) 4.0 (102) 1/4-18 NPT 1.3 (33) 7.3 (186) 1/4-18 NPT 39930006 InSitu Stainless...
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Section 2 Installation Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-8Pneumatic Insta...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 2-2 Installation 1. Ensure all components are available to install the OCX 8800. 2. The OCX 8800 may be installed intact as it is received. 3. Weld or bolt adapter plate (Figure 2-3) onto the duct. 4. Use the pipe or wall mounting hardwa...
Instruction Manual IM-106-880, Rev 2.0September 2009 2-3 OCX 8800 Enclosures The OCX 8800 enclosures are designed to meet ingress conditions of Type 4X and IP66. Each enclosure cover is threaded to its base and sealed with an o-ring that isolates the threads from external contaminants. Each cover is...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 2-6 Figure 2-4. Wall or Pipe Mounting of Electronics Housing
Instruction Manual IM-106-880, Rev 2.0September 2009 2-9 OCX 8800 Connect Line Voltage The OCX 8800 operates on 100 to 240 VAC line voltage at 50 to 60 Hz. The power supply requires no setup. Connect the line (L wire) to the L terminal, and the neutral (N wire) to the N terminal on the AC power inpu...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 2-10 Figure 2-6. Line Voltage, Earth, and 4-20 mA Connections 37390013 TOP VIEW (1/2 SIZE) Ground Stud Earth Ground Typical for Electronics and Sensor Housing NC COM NO Alarm Output Relay Terminal Block #1 AOUT2+ AOUT2 - AOUT1 -AOUT1+ O ...
Instruction Manual IM-106-880, Rev 2.0September 2009 2-11 OCX 8800 Figure 2-7. Electrical Connections Between Remote Electronics and Sensor Housing 37390014 REDBLK WHT GRN BLK BLK BLUBLK YEL BRN RED BLK BLK ORG BLK WHT T/C CO+T/C CO- T/C SB+T/C SB-T/C O2+T/C O2- O2 CELL+O2 CELL- EXC + + - + - EXC- -...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 2-12 Figure 2-8. Customer-Furnished Interconnect Wiring or Cables A # 2 # 1 3/4 NPT Hub Size, Liquid-tight Strain Relief Connector Heat Shrink Tubing 2” Long 1/2” Size 7.0” Long Teflon Tubing,0.042” ID (Cut off drainwire at probe end ofs...
Instruction Manual IM-106-880, Rev 2.0September 2009 2-13 OCX 8800 PNEUMATIC INSTALLATION Pneumatic system connections depend on whether reference air set, calibration solenoids, and/or blowback equipment options are equipped on your transmitter. Refer to the following paragraphs and select the opti...
Instruction Manual IM-106-880, Rev 2.0September 2009 2-15 OCX 8800 Figure 2-10. Pneumatic Installation, OCX with Reference Air Set, Solenoids and Autocalibration, without COe Zero Function Reference Air Set and Solenoids Option without COe Zero Function When the reference air set and test gas soleno...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 2-16 4. Connect the CO high gas to the CAL GAS HI COe inlet fitting. Install a shutoff valve and pressure regulator with gage in the CO high supply line. 5. Connect the CAL GAS outlet fitting of the electronics housing to the inlet port ...
Instruction Manual IM-106-880, Rev 2.0September 2009 2-17 OCX 8800 Reference Air Set, Solenoids, and Blowback Option with COe Zero Function Figure 2-13 shows the piping arrangement for the OCX 8800 with the blowback and autocalibration options when the COe Zero Function is used. The arrangement is s...
Instruction Manual IM-106-880, Rev 2.0September 2009 2-19 OCX 8800 Figure 2-13. Pneumatic Installation, OCX with Reference Air Set, Solenoids, Blowback and Autocalibration, with COe Zero Function Reference Air Set, Solenoids, and Blowback Optionwith COe Zero Function Figure 2-13 shows the piping arr...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 2-20 Figure 2-14. Pneumatic Installation, OCX with Reference Air Set and Blowback without Autocalibration 38850005 Check Valve Blowback Valve, Air Operated *Normally ClosedSolenoidValve Electronics Housing Eductor Air In SensorHousing Di...
Instruction Manual IM-106-880, Rev 2.0September 2009 2-21 OCX 8800 Reference Air Set and Blowback Panels An optional blowback panel is shown in Figure 1-9. Piping arrangement for blowback panel without autocalibration without COe Zero Function is shown in Figure 2-15. Piping arangement for blowback ...
Instruction Manual IM-106-880, Rev 2.0October 2009 OCX 8800 http://www..raihome.com Section 3 Configuration and Startup Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1Initial Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pag...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 3-2 Verify Configuration - HART Electronics There are three switches on the microprocessor board which are user configurable for the OCX 8800 with HART electronics (Figure 3-1). SW1 determines if the O 2 4-20 mA signal is internally or e...
Instruction Manual IM-106-880, Rev 2.0September 2009 3-3 OCX 8800 Verify that the following switch settings are correct for your OCX 8800 installation: SW1 The two settings are internally or externally powering the O 2 4-20 mA signal. The factory setting is for the O 2 4-20 mA signal to be internall...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 3-10 COe PURGE / ZEROFEATURE This feature provides a way to periodically flood the COe sensor with air to perform two functions; a) provide additional oxygen to help burn off any combustible residue from the COe sensor, and b) allow for ...
Instruction Manual IM-106-880, Rev 2.0October 2009 OCX 8800 http://www..raihome.com Section 4 Using the LOI Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1Display Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1LOI Con...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 4-2 LOI CONTROLS Overview The LOI, shown in Figure 4-2, utilizes a bright blue gas-fluorescent display. Intensity is adjustable. There is an Infrared LED source and a detector for each key. The detectors can detect a finger placed above ...
Instruction Manual IM-106-880, Rev 2.0October 2009 4-3 OCX 8800 Lockout The LOI has a lockout feature that prevents nuisance actuation by someone brushing against the glass window, raindrops, dirt, insects, etc. This lockout mode is automatically established when no buttons are pushed for 30 seconds...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 4-4 LOI MENU TREE This section consists of a menu tree for the LOI on the OCX 8800, Figure 4-4. This menu is specific to the OCX 8800. First Column Submenus From the operating display (O 2 % and COe ppm), the left-pointing Enter key is t...
Instruction Manual IM-106-880, Rev 2.0October 2009 OCX 8800 http://www..raihome.com Section 5 Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1Fully Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . page 5-1Operator - Init...
Instruction Manual IM-106-880, Rev 2.0October 2009 OCX 8800 http://www..raihome.com Section 6 Field Communicator Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1Field Communicator Connections . . . . . . . . . . . . . . . . . . page 6-1Hart Menu Tree . ...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 6-2 Figure 6-1. 375 Communicator Connections - HART Connecting to a Fieldbus Segment Connect 375 Field Communicator with the supplied lead set in parallel with the device to a Fieldbus segment, Figure 6-2. The 375 Field Communicator Fieldb...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 6-4 OFF-LINE AND ON-LINE OPERATIONS The Field Communicator can be operated both off-line and on-line. Off-line operations are those in which the communicator is not connected to the OCX 8800. Off-line operations can include interfacing the...
Instruction Manual IM-106-880, Rev 2.0October 2009 OCX 8800 http://www..raihome.com Section 7 Foundation Fieldbus Foundation Fieldbus Technology . . . . . . . . . . . . . . . . . . . page 7-1Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-6Transducer Block ....
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-2 NOTE: The following descriptions and definitions are not intended as a training guide for F OUNDATION Fieldbus technology but are presented as an overview for those not familiar with Fieldbus and to define device specific attributes fo...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-3 OCX 8800 Once the inputs are snapped, the algorithm operates on them, generating outputs as itprogresses. Algorithm executions are controlled through the setting of containedparameters. Contained parameters are internal to function blocks and do...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-4 such as operator consoles and computers, do not have to be programmed specifically for each type of device on the bus. Instead their displays and interactions with devices are driven from the device descriptions. Device descriptions ma...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-5 OCX 8800 Figure 7-2. Single Link Fieldbus Network Link Active Scheduler (LAS) All links have one and only one Link Active Scheduler (LAS). The LAS operates as the us arbiter for the link. The LAS does the following: • recognizes and adds new dev...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-6 OCX FUNCTION BLOCKS Implemented Function Blocks Shows the OCX Implemented Function Blocks. Table 7-1. OCX Implemented Function Blocks RESOURCE BLOCK PlantWeb Alerts The PlantWeb Alerts (PWA) software supports three groups of alarms for...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-7 OCX 8800 Mapping of PWA Description of the PlantWeb Alerts that are supported by the OCX 8800 Fieldbus Output Board are listed in Table 7-3. Figure 7-3. Description of PlantWeb Alerts . Alerts Alarms AMSTab What does the alert indicate? Recommen...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-10 PWA Simulate Setting PWA_SIMULATE to ON allow simulating the PWA parameters, FAILED_ACTIVE, MAINT_ACTIVE and ADVISE_ACTIVE. “Allowing Simulating” means that these parameters get write permission and the host’s written value is the onl...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-11 OCX 8800 1. Run "Transmitter Options" method. 2. In the "Transmitter Options" menu, select either "Simulate Switch" or "PWA Simulate". 3. Select "Enable" to enable the simulation feature or "Disable...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-12 Configure Simulation with the Model 375 Field Communicator Use the following procedure to configure PWA simulation using the Model 375 Field Communicator. 1. Run "Transmitter Options" method in the Resource Block (Resource | M...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-13 OCX 8800 Input Failure Set whenever there is a communication error between the Fieldbus card and the OCX. Simulation Active Set whenever the Fieldbus Simulate Switch is set to ON at the Fieldbus card or software simulate option enabled. Other E...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-17 OCX 8800 Transducer Block Enumerations Calibration States During a running calibration procedure, the states below reflect the current step that the calibration is running in. Refer to Table 7-4. Table 7-4. Calibration State- Values Calibration...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-18 Blowback States Table 7-6. Blowback State Enumerations Alarm Events Table 7-7. Alarm Event Enumerations Operating Mode Table 7-8. Operating Mode Enumerations BLOWBACK_STATE Description Idle Blow Purge ALARM_RELAY_EVENT Description Off...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-19 OCX 8800 Sensor Housing Type Table 7-9. Sensor Housing Enumerations Cal Results Table 7-10. Cal Results Bit Enumerations Calibration Verify Status During a running calibration verify procedure, the states below reflect the current step that the...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-20 COe Zero States Table 7-13. COe Zero State Enumerations COe Out Tracks Table 7-14. COe Out Tracks Enumerations Detailed Status Table 7-15. Detailed Status COZERO_STATE Description Idle Flowing Purging COZERO_OUTTRAK Description None O...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-22 Transducer Block Channel Status The status of channel 1 to 4 are affected by the state of unit alarm. In all cases, the channel will read what it believes the correct sensor values. Self-Clearing alarms are reset when the alarm condit...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-23 OCX 8800 ANALOG INPUT (AI) FUNCTION BLOCK Introduction The OCX 8800 has four transducer block Input/Output channels (Table 7-20) for the AI function blocks. The status of channel values are defined in Table 7-22. The Analog Input (AI) function ...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-27 OCX 8800 You can choose from direct, indirect, or indirect square root signal conversion with the L_TYPE parameter. Direct Direct signal conversion allows the signal to pass through the accessed channel input value (or the simulated value when ...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-28 Table 7-20. BLOCK_ERR Conditions Modes The AI Function Block supports three modes of operation as defined by the MODE_BLK parameter: • Manual (Man) The block output (OUT) may be set manually. • Automatic (Auto) OUT reflects the analog...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-31 OCX 8800 Figure 7-8. Analog Input Function Block Configuration for a Typical Temperature Transmitter Pressure Transmitter used to Measure Level in an Open Tank Situation #1 The level of an open tank is to be measured using a pressure tap at the...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-32 Figure 7-10. Function Block Diagram for a Pressure Transmitter used in Level Measurement Situation #2 The transmitter in situation #1 is installed below the tank in a position where the liquid column in the impulse line, when the tank...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-33 OCX 8800 Differential Pressure Transmitter to Measure Flow Situation The liquid flow in a line is to be measured using the differential pressure across an orifice plate in the line, and the flow measurement will be used in a flow control loop. ...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-34 Troubleshooting Refer to Table 7-25 to troubleshoot any problems that you encounter. Table 7-25. Troubleshooting Symptom Possible Cause Corrective Action Mode will not leave OOS 1. Target mode not set 2. Configuration error 3. Resourc...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-35 OCX 8800 PROPORTIONAL/INTEGRAL/DERIVATIVE (PID) FUNCTION BLOCK The PID function block combines all of the necessary logic to perform proportional/integral/derivative (PID) control. The block supports mode control, signal scaling and limiting, f...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-36 Table 7-26. PID Function Block System Parameters Parameter Index Number Units Description ACK_OPTION 46 None Used to set auto acknowledgment of alarms. ALARM_HYS 47 Percent The amount the alarm value must return to within the alarm li...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-39 OCX 8800 Figure 7-13. PID Function Block Schematic Setpoint Selection and Limiting The setpoint of the PID block is determined by the mode. You can configure the SP_HI_LIM and SP_LO_LIM parameters to limit the setpoint. In Cascade or RemoteCasc...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-40 Figure 7-14. PID Function Block Setpoint Selection Filtering The filtering feature changes the response time of the device to smooth variations in output readings caused by rapid changes in input. You can configure the filtering featu...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-43 OCX 8800 Alarm Detection A block alarm will be generated whenever the BLOCK_ERR has an error bit set. The types of block error for the AI block are defined above. Process alarm detection is based on the PV value. You can configure the alarm lim...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-45 OCX 8800 • Local Override is a non-target mode that instructs the block to revert to Local Override when the tracking or fail-safe control options are activated. • Out of Service mode disables the block for maintenance. Abrupt changes in the qu...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-46 Figure 7-16. PID Function Block Diagram for Steam Heater Control Example Feedforward Control Situation In the previous example, control problems can arise because of a time delay caused by thermal inertia between the two flow streams ...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-47 OCX 8800 Figure 7-18. PID Function Block Diagram for Feedfoward Control Cascade Control with Master and Slave Loops Situation A slave loop is added to a basic PID control configuration to measure and control steam flow to the steam heater. Vari...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-49 OCX 8800 If the instrument connected to the AI block fails, you can place the AI block in Manual mode and set the output to some nominal value for use in the Integrator function block. In this case, IN at the slave PID block is constant and pre...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-51 OCX 8800 ARITHMETIC (ARTHM) FUNCTION BLOCK Figure 7-22. Arithmetic (ARTHM) Function Block The Arithmetic function block provides the ability to configure a range extension function for a primary input and applies the nine (9) different arithmet...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-54 Modes The ARTHM block supports the following modes: • Manual (Man) – The block output (OUT) may be set manually. • Automatic (Auto) – OUT reflects the analog input measurement or the simulated value when simulation is enabled. • Out o...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-55 OCX 8800 Compensation Input Calculations For each of the inputs IN_1, IN_3, IN_4 there is a gain and bias. The compensation terms (t) are calculated as follows: • When IN_(k) is usable: t(k) = GAIN_IN(k) * (BIAS_IN(k) + IN_(k)) • When IN_(k) is...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-56 This allows a ratio to be set up that increases the level indication at block output for an increase in the tank temperature relative to ambient temperature. Figure 7-25. Arithmetric Function Block Diagram Example This application can...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-57 OCX 8800 Troubleshooting Refer to Table 7-32 to troubleshoot any problems that you encounter. Table 7-32. Troubleshooting INPUT SELECTOR (ISEL) FUNCTION BLOCK Figure 7-26. Input Selector (ISEL) Function Block The Input Selector (ISEL) function ...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-58 Table 7-33. Input Selector Function Block System Parameters Parameter Index Number Units Description ALERT_KEY 4 None The identification number of the plant unit. This information may be used in the host for sorting alarms, etc. BLOCK...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-59 OCX 8800 Figure 7-27. Input Selector Function Block Schematic Block Errors Table 7-34 lists the conditions reported in the BLOCK_ERR parameter. Conditions in italics are inactive for the ISEL block and are listed for reference only. Table 7-34....
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 7-62 Troubleshooting Table 7-37. Troubleshooting ISEL Block OPERATION WITH EMERSON PROCESS MANAGEMENT DELTAV About AMS and DeltaV Software AMS and DeltaV software allows users to manage their instrumentation, and to perform on-line configu...
Instruction Manual IM-106-880, Rev 2.0October 2009 7-63 OCX 8800 • From the list, select “Add Device Definition”... This should give you a “Browse for folder” selection box. Browse to the directory that contains the 7 files needed to “register” a new device with DeltaV. These file will consist of 3 ...
Instruction Manual IM-106-880, Rev 2.0October 2009 OCX 8800 http://www..raihome.com Section 8 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1Diagnostic Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-2Fault I...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 8-2 Total Power Loss In the event that the OCX 8800 will not power up at all, check the incoming power supply to make sure power is being delivered to the OCX 8800. If the incoming power supply is good, then check fuses F1 and F6 in the el...
Instruction Manual IM-106-880, Rev 2.0October 2009 8-3 OCX 8800 FAULT ISOLATION Faults in the OCX 8800 Transmitter are indicated by messages displayed on the 375 Field Communicator or LOI. Fault indications that can appear are listed in Table 8-1, Troubleshooting. If a fault is indicated on the Fiel...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 8-4 SB Temp Hi (Sample block heater temperature high, > 190ºC) Probable Cause Recommended Corrective Action High noise in OCX power supply Check power supply for line noise or voltage fluctuations. Install power line filter kit (PN 6A00...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 8-6 ADC Failure (Voltage to digital conversion could not complete) ADC Ref Error (Voltage to digital conversion not accurate) Probable Cause Recommended Corrective Action Incorrect wiring between electronics and sensor housings Check all w...
Instruction Manual IM-106-880, Rev 2.0October 2009 8-7 OCX 8800 Figure 8-2. Oxygen and Cell Output Cal Warning (Calibration warning) Cal Failed (Calibration failed) Probable Cause Recommended Corrective Action COe sensor degraded COe Slope Error (Slope not between 200 ppm/Ohm to 4,500 ppm/Ohm) COe C...
Instruction Manual IM-106-880, Rev 2.0October 2009 8-9 OCX 8800 Line Voltage High (AC power line voltage above maximum, > 278 VAC) Probable Cause Recommended Corrective Action High noise or voltage fluctuations in power supply Check power supply for line noise or voltage fluctuations. Install pow...
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Section 9 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1OCX 8800 Removal and Installation . . . . . . . . . . . . . . . . . page 9-1Repair Se...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-3 OCX 8800 Figure 9-2. Electronics Housing Terminal Blocks 37390013 TOP VIEW (1/2 SIZE) Ground Stud Earth Ground Typical for Electronics and Sensor Housing NC COM NO Alarm Output Relay Terminal Block #1 AOUT2+ AOUT2 - AOUT1 -AOUT1+ O Signal/ HAR...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-4 Install OCX 8800 Observe the following cautions when installing the OCX 8800 in a hot process stack. If the process is shut down and cooled, the transmitter can be installed in the stack prior to connecting the pneumatics and wiring....
Instruction Manual IM-106-880, Rev 2.0September 2009 9-5 OCX 8800 OCX with Remote Electronics Remove Sensor Housing 1. Turn off power to the system. 2. Shut off the test gasses at the cylinders and close the instrument air valve. 3. Disconnect the calibration gas, reference air, eductor air, and dil...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-7 OCX 8800 Install Sensor Housing 1. Insert and bolt the sensor housing in the stack and install insulation. 2. Connect the test gas, reference air, eductor air, and dilution air lines to the sensor housing. 3. Remove the sensor housing cover. 4...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-8 Figure 9-5. Electronics Housing Terminal Blocks 37390013 TOP VIEW (1/2 SIZE) Ground Stud Earth Ground Typical for Electronics and Sensor Housing NC COM NO Alarm Output Relay Terminal Block #1 AOUT2+ AOUT2 - AOUT1 -AOUT1+ O Signal/ HA...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-9 OCX 8800 Figure 9-6. Remote Electronics Housing Cable Connections
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-10 Install Remote Electronics Housing 1. Mount remote electronics housing on wall or pipe within distance of signal and heater cables in use. 2. Remove the electronics housing cover. 3. If removed, install the power and signal cables a...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-11 OCX 8800 Figure 9-7. Removal of O 2 Cell and Heater Strut Assembly Remove O 2 Cell and Heater Strut Assembly 1. Remove reference air tube (7, Figure 9-7) from sensor housing (8). 2. See Figure 9-8. Disconnect and tag O 2 heater wires, O 2 cel...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-12 Remove Sample Block Heater Rods 1. Disconnect sample block heater rod wires from terminal block. Refer to Figure 9-8. 2. Loosen screws (11, Figure 9-7) and rotate heater clamps (12) to release heater rods (13). One heater clamp secu...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-13 OCX 8800 Remove COe Sensor Assembly 1. Disconnect COe heater, thermocouple, and sensor wires from terminal blocks. Refer to Figure 9-9. 2. Remove insulator (1, Figure 9-10). NOTE For easier access, you may remove two screws from base of termi...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-14 Figure 9-10. Removal of COe Sensor Assembly 37390047 1 5 6 7 8 9 10 11 12 13 14 1. Insulator2. Dilution Air Tube3. COe Extractive Tube4. Eductor Air Tube5. COe Sensor Assembly6. Eductor7. Sensor Housing8. COe Thermocouple9. Heater I...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-16 Figure 9-12. Eductor Alignment Matchmarks Remove Eductor The O 2 cell and heater strut assembly (9, Figure 9-7) and the COe sensor assembly (5, Figure 9-10) must be removed before you start this procedure. 1. Use straightedge to mat...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-17 OCX 8800 Figure 9-13. Removal of Sample and Exhaust Tubes Remove Sample and Exhaust Tubes 1. Secure the sensor housing (1, Figure 9-13) in soft (plastic, wood, or brass) vice jaws. 2. Use a propane torch to heat the sample tube (2) or exhaust...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-18 Figure 9-14. O 2 Cell, Heater, and Thermocouple, Exploded View Disassemble O 2 Cell and Heater Strut Assembly Do not attempt to replace the O 2 cell until all other possibilities for poor performance have been considered. If cell re...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-19 OCX 8800 Disassemble COe Sensor Assembly 1. Carefully remove screws (1, Figure 9-15), lockwashers (2), and COe sensor (3) from sensor holder (4). Remove and discard gasket (5). 2. If damaged, use the following procedure to remove thermocouple...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-21 OCX 8800 Figure 9-16. COe Sensor and Pre-Heater Alignment 7. Install COe sensor (3), lockwashers (2), and screws (1). Rotate flat of COe sensor (3) to center of sensor holder (4). 8. Align COe sensor flat parallel to sensor holder flat, as sh...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-22 Install Eductor If installed, the O 2 cell and heater strut assembly (9, Figure 9-7) must be removed from sensor housing (8), before you install the eductor. 1. Apply pipe thread sealant (Loctite #567) to the external pipe threads o...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-23 OCX 8800 2. Install and tighten eductor (6) in eductor holder (14). 3. Install and tighten elbow (12) on eductor (6). Male port of elbow must point up and be in line with long axis of eductor. 4. Apply anti-seize compound to the external pipe...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-24 Install COe Sensor Assembly Figure 9-19. Band Heater Height 1. Apply pipe thread sealant (Loctite #567) to the exposed pipe threads of eductor elbow (12, Figure 9-17). Do not apply sealant to the first turn of the pipe threads. 2. S...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-25 OCX 8800 8. Install and fasten thermocouple (8, Figure 9-17). 9. Position band heater as shown in Figure 9-19 and Figure 9-20 and tighten band heater clamp screw. The heater insulator (9) end joint must line up with the band gap of the COe ba...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-27 OCX 8800 Install Sample Block Heater Rods 1. Before installing sample block heater rods (13, Figure 9-22), evenly coat the heater rods with Watlube heater release agent. 2. Install the heater rods (13), heater clamps (12), and screws (11). 3....
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-28 Install O 2 Cell and Heater Strut Assembly 1. Rub a small amount of anti-seize compound on both sides of new gasket (10, Figure 9-22). 2. Apply anti-seize compound to threads of O 2 cell and heater strut assembly (9) and sensor hous...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-29 OCX 8800 REPAIR ELECTRONICS HOUSING Use the following procedures to remove damaged components from the OCX 8800 electronics housing and to install new replacement parts. Disassemble the unit only as needed to replace damaged components. Use t...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-30 Figure 9-24. Removal/Installation of Electronics Housing Components Remove Electronics Stack 1. Unplug power cable, signal cable, and solenoid lead connectors from terminals of electronics stack (5, Figure 9-24). 2. Remove two screw...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-31 OCX 8800 Remove Solenoid Valves 1. Disconnect solenoid leads from mating terminal connector. 2. Remove top nut of solenoid valve (15 or 16, Figure 9-24). 3. Remove the solenoid coil assembly and washer. 4. Unthread and remove solenoid valve b...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-32 Install Solenoid Valves 1. Disassemble replacement solenoid valve (15 or 16, Figure 9-24). 2. Install new solenoid valve base. Be careful not to overtighten. 3. Install new washer and solenoid coil assembly and secure with nut. 4. C...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-33 OCX 8800 Figure 9-26. Electronics Housing Cable Connections
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-34 Figure 9-27. Solenoid Power Terminals Install Cover 1. If removed, install cover gasket (4, Figure 9-24). Screw cover (3) onto electronics housing. Tighten cover firmly. Align locking clip (2) with gap between cover ribs. 2. Loosen ...
Instruction Manual IM-106-880, Rev 2.0September 2009 9-35 OCX 8800 REPLACE TUBE FITTINGS The OCX transmitter housings have special tube fittings that, if clogged or damaged, must be replaced with the same type of fitting. The special tube fittings have alpha or numeric codes etched on the fitting. U...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 9-36 Figure 9-28. Removal of Tube Fittings Install Tube Fittings 1. Verify that the replacement tube fitting is identical to the item removed. Special fittings are etched with code markings. 2. Apply pipe thread sealant (Loctite #567) to...
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 10-6 ELECTRONICS HOUSING Figure 10-3. Electronics Housing Components 37390054 6 8 1 3 2 5 4 7 9 10
Instruction Manual IM-106-880, Rev 2.0 October 2009 OCX 8800 10-8 Figure 10-4. EMI Filter and Terminal Block 1 2 3 37390083 Brown Blue Green Green Green Brown Blue Index No. Part Number Description 1 1A98467H01 Filter, EMI 2 5R10238G01 Ground Wire 3 1A99714H01 Terminal Block
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Appendix A Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2Safety Data Sheet for Ceramic Fiber Products . . . . . . . . page A-24High Pressure Gas Cylinders . ....
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-2 SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure c...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-3 OCX 8800 D Ů LEŽITÉ Bezpe č nostní pokyny pro zapojení a instalaci za ř ízení Následující bezpe č nostní pokyny se speciáln ě vztahují na všechny č lenské státy EU. Pokyny by m ě ly být p ř ísn ě dodržovány, aby se zajistilo spln ě ní Sm ě rni...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-4 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og ...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-5 OCX 8800 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de L...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-7 OCX 8800 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Nie...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-8 ΣΗΜΑΝΤΙΚΟ Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρ µ όζονται ειδικά για όλες τις χώρες µ έλη της Ευρωπαϊκής Κοινότητας . Θα πρέπει να ακολουθούνται αυστηρά ώστε να εξασφαλισ...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-9 OCX 8800 OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu liikmesriikide suhtes. Antud juhiseid tuleb täpselt järgida, et kindlustada vastavus madalpinge di...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-10 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedire...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-11 OCX 8800 IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être ...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-12 FONTOS Biztonsági el ő írások a készülék vezetékeléséhez és üzembeállításához A következ ő biztonsági el ő írások kifejezetten vonatkoznak az összes EU-tagállamra. Ezeket szigorúan be kell tartani a Kisfeszültség ű irányelvnek való ...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-13 OCX 8800 IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-14 SVARBU š io prietaiso laid ų prijungimo ir instaliacijos saugos instrukcijos Toliau išvardinti saugumo reikalavimai taikomi konkre č iai visoms ES šalims nar ė ms. J ų turi b ū ti griežtai paisoma, kad b ū t ų užtikrintai laikomasi ...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-15 OCX 8800 SVAR Ī GI Droš ī bas nor ā d ī jumi š ī s iek ā rtas pievienoš anai un uzst ā d ī š anai Turpm ā kie droš ī bas nor ā d ī jumi attiecas uz vis ā m ES dal ī bvalst ī m. Tie ir stingri j ā iev ē ro, lai nodrošin ā tu atbilst ī bu Zemsp...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-16 1. Konnessjonijiet adegwati ta' l-ert għandhom isiru għall-punti kollha ta' l-ert, interni u esterni, fejn ikun ipprovdut. 2. Wara l-installazzjoni jew meta tipprova ssolvi xi problema, l-għatjien kollha tas-sigurtà u l-erts tas-sig...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-17 OCX 8800 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-18 WA Ż NE! Zalecenia dotycz ą ce bezpiecze ń stwa w zakresie pod łą czania i instalacji tego urz ą dzenia Nast ę puj ą ce zalecenia dotycz ą zw ł aszcza stosowania urz ą dzenia we wszystkich krajach Unii Europejskiej. Nale ż y si ę ś ...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-20 DÔLEŽITÉ Bezpe č nostné pokyny pre zapojenie káblov a inš taláciu tohto prístroja Nasledovné bezpe č nostné pokyny sa vzt’ahujú konkrétne na všetky č lenské štáty EÚ. Musia byt’ striktne dodržané, aby sa zaistila zhoda so Smernicou ...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-21 OCX 8800 POMEMBNO Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse države č lanice EU. Zaradi zagotovitve skladnosti z nizkonapetostno direktivo morate navodila strogo upoštevati. V državah, ki ni...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-23 OCX 8800 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direkti...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-25 OCX 8800 SECTION IV. FIRE AND EXPLOSION DATA FLASH POINT: None FLAMMABILITY LIMITS: N.A. EXTINGUISHING MEDIA Use extinguishing agent suitable for type of surrounding fire. UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE FIGHTING PROCEDURES ...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-26 3. A statistical "trend" was observed in the exposed population between the duration of exposure to RCF and a decrease in some measures of pulmonary function. These observations are clinically insignificant. In other words, ...
Instruction Manual IM-106-880, Rev 2.0September 2009 A-27 OCX 8800 SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID Stable under normal conditions of use. HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID N.A. INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hydrofluoric acid and concentrate...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 A-28 SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be followed. The Toxicology data indicate that ceramic fiber should be handled with caution. The handling practices described...
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Appendix B SPA with HART Alarm Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pa...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 B-2 Figure B-2. OCX 8800 and SPA Interface Connections INSTALLATION Refer to Figure B-2 for the typical interface connections for the OCX 8800 and the SPA with HART alarm. Refer to the Moore Industries SPA user's manual for additional in...
Instruction Manual IM-106-880, Rev 2.0September 2009 B-3 OCX 8800 IN IN Fluke Model 87 Multimeter or equivalent Optional mA AC or DC Power Input AC ACC GND 37390024 250 Ω 950 Ω >< OCX 8800 Figure B-3. SPA Jumper and Dip Switch Settings Figure B-4. SPA Setup for Calibration 2. Verify that the P...
Instruction Manual IM-106-880, Rev 2.0 September 2009 OCX 8800 B-6 Figure B-6. SPA Configuration Menu for OCX 8800 Communication 37390003 TRIM OUT Ü SET MSTR Ü ô PRIM Ü SET FUCT Ü ô NRML Ü NUM VARS Ü ô 02 Ü NUM TRYS Ü ô 03 Ü EXIT HART Ü SGNL SRCE Ü AOUT SRCE Ü ô SV Ü AL2 SRCE Ü ô PV Ü AL3 SRCE Ü ô P...
Instruction Manual IM-106-880, Rev 2.0September 2009 OCX 8800 http://www..raihome.com Appendix C Return of Materials RETURNING MATERIAL If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization number from an Emerson Process Management sales office or...
WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall,...
Manual Emerson OCX 8800
Summary
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Table of Contents Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SECTION iIntroduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . ...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Hazardous Area Oxygen/Combustibles Transmitter ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson Process Management designs, manufactures and tests its products to meet many national and i...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section i Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iiiDefinitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 iv SYMBOLS NOTE TO USERS The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner. N...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 1 Description and Specifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Instruction Manual IM-106-880C, OISeptember 2009 1-3 Hazardous Area OCX 8800 SYSTEM OVERVIEW Scope This Instruction Manual supplies details needed to install, startup, operate, and maintain the Hazardous Area OCX 8800. Signal conditioning electronics outputs a digital signal representing oxygen (O 2...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 1-4 The Hazardous Area OCX 8800 measures net oxygen concentration in the presence of all the products of combustion, including water vapor. Therefore, it may be considered an analysis on a "wet" basis. In comparison wi...
Instruction Manual IM-106-880C, OISeptember 2009 1-5 Hazardous Area OCX 8800 The power supply can accept voltages of 100 to 240 VAC and 50 to 60 Hz. The electronics accepts millivolt signals generated by the sensors and produces the outputs to be used by remotely connected devices. Refer to Section ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 1-6 System Operation Figure 1-2 shows the relationship between the components of the Hazardous Area OCX 8800. The sensors and the electronics are contained in separate housings. The sensor housing and probe mounts to a duct or...
Instruction Manual IM-106-880C, OISeptember 2009 1-7 Hazardous Area OCX 8800 Handling the Hazardous Area OCX 8800 System Considerations Prior to installing your Hazardous Area OCX 8800, make sure you have all the components necessary to make the system installation. Ensure all the components are pro...
Instruction Manual IM-106-880C, OISeptember 2009 1-9 Hazardous Area OCX 8800 Figure 1-5. Typical System Installation - Integral Electronics Figure 1-6. Typical System Installation - Remote Electronics Signal Outputs(Twisted Pairs) Stack OCX 8800 with INTEGRAL ELECTRONICS Duct Gases Line Voltage Adap...
Instruction Manual IM-106-880C, OISeptember 2009 1-11 Hazardous Area OCX 8800 Figure 1-8. Optional In-Situ Filters Figure 1-9. Optional Panel Mounted Blowback and Calibration/Reference Air Set (19” Rack or Wall Mount) 2.0 (50) 1.8 (46) 4.0 (102) 1/4-18 NPT 1.3 (33) 7.3 (186) 1/4-18 NPT 39930006 InSi...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 2 Installation Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-7Pneu...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 2-2 MECHANICALINSTALLATION Selecting Location 1. The location of the Hazardous Area OCX 8800 in the stack or flue is most important for maximum accuracy in the oxygen analyzing process. The probe must be positioned so the gas ...
Instruction Manual IM-106-880C, OISeptember 2009 2-3 Hazardous Area OCX 8800 NOTE If process temperatures will exceed 392°F (200°C), use anti-seize compound on stud threads to ease future removal of the Hazardous Area OCX 8800. 7. Insert sample and exhaust tubes through the opening in the mounting f...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 2-6 Figure 2-4. Wall or Pipe Mounting of Electronics Housing
Instruction Manual IM-106-880C, OISeptember 2009 2-9 Hazardous Area OCX 8800 Connect Output Signals The Hazardous Area OCX 8800 may be provided with either two 4-20 mA signals with HART on the O2 signal or a single FOUNDATION fieldbus signal. Connect the output terminals in the electronics housing a...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 2-10 Figure 2-6. Line Voltage, Earth, and 4-20 mA Connections 37390013 TOP VIEW (1/2 SIZE) Ground Stud Earth Ground Typical for Electronics and Sensor Housing NC COM NO Alarm Output Relay Terminal Block #1 AOUT2+ AOUT2 - AOUT1...
Instruction Manual IM-106-880C, OISeptember 2009 2-11 Hazardous Area OCX 8800 Figure 2-7. Electrical Connections Between Remote Electronics and Sensor Housing 37390014 REDBLK WHT GRN BLK BLK BLUBLK YEL BRN RED BLK BLK ORG BLK WHT T/C CO+T/C CO- T/C SB+T/C SB-T/C O2+T/C O2- O2 CELL+O2 CELL- EXC + + -...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 2-12 Figure 2-8. Customer-Furnished Interconnect Wiring or Cables A # 2 # 1 3/4 NPT Hub Size, Liquid-tight Strain Relief Connector Heat Shrink Tubing 2” Long 1/2” Size 7.0” Long Teflon Tubing,0.042” ID (Cut off drainwire at pr...
Instruction Manual IM-106-880C, OISeptember 2009 2-13 Hazardous Area OCX 8800 PNEUMATIC INSTALLATION Pneumatic system connections depend on whether reference air set, calibration solenoids, and/or blowback equipment options are equipped on your transmitter. Refer to the following paragraphs and sele...
Instruction Manual IM-106-880C, OISeptember 2009 2-15 Hazardous Area OCX 8800 Figure 2-10. Pneumatic Installation, OCX with Reference Air Set, Solenoids and Autocalibration, without COe Zero Function Reference Air Set and Solenoids Option without COe Zero Function When the reference air set and test...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 2-16 4. Connect the CO high gas to the CAL GAS HI COe inlet fitting. Install a shutoff valve and pressure regulator with gage in the CO high supply line. 5. Connect the CAL GAS outlet fitting of the electronics housing to the ...
Instruction Manual IM-106-880C, OISeptember 2009 2-17 Hazardous Area OCX 8800 Reference Air Set, Solenoids, and Blowback Option with COe Zero Function Figure 2-13 shows the piping arrangement for the Hazardous Area OCX 8800 with the blowback and autocalibration options when the COe Zero Function is ...
Instruction Manual IM-106-880C, OISeptember 2009 2-19 Hazardous Area OCX 8800 Figure 2-13. Pneumatic Installation, OCX with Reference Air Set, Solenoids, Blowback and Autocalibration, with COe Zero Function Reference Air Set, Solenoids, and Blowback Optionwith COe Zero Function Figure 2-13 shows the...
Instruction Manual IM-106-880C, OISeptember 2009 2-21 Hazardous Area OCX 8800 Reference Air Set and Blowback Panels An optional blowback panel is shown in Figure 1-9. Piping arrangement for blowback panel without autocalibration without COe Zero Function is shown in Figure 2-15. Piping arangement fo...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 3 Configuration and Startup Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1Initial Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 3-2 Verify Configuration - HART Electronics There are three switches on the microprocessor board which are user configurable for the Hazardous Area OCX 8800 with HART electronics (Figure 3-1). SW1 determines if the O 2 4-20 mA...
Instruction Manual IM-106-880C, OISeptember 2009 3-3 Hazardous Area OCX 8800 SW1 The two settings are internally or externally powering the O 2 4-20 mA signal. The factory setting is for the O 2 4-20 mA signal to be internally powered. SW2 The two settings are internally or externally powering the C...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 3-10 COe PURGE / ZERO FEATURE This feature provides a way to periodically flood the COe sensor with air to perform two functions; a) provide additional oxygen to help burn off any combustible residue from the COe sensor, and b...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 3-12 COe Zero Purge - Length of time after COe zero is complete before oxygen/combustibles readings are considered valid. Range is 60 to 180 seconds. Default is 60 seconds. Total duration of this function is flow time plus pur...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 4 Using the LOI Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1Display Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pa...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 4-2 LOI CONTROLS Overview The LOI, shown in Figure 4-2, utilizes a bright blue gas-fluorescent display. Intensity is adjustable. There is an Infrared LED source and a detector for each key. The detectors can detect a finger pl...
Instruction Manual IM-106-880C, OISeptember 2009 4-3 Hazardous Area OCX 8800 Lockout The LOI has a lockout feature that prevents nuisance actuation by someone brushing against the glass window, raindrops, dirt, insects, etc. This lockout mode is automatically established when no buttons are pushed f...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 4-4 LOI MENU TREE This section consists of a menu tree for the LOI on the Hazardous Area OCX 8800, Figure 4-4. This menu is specific to the Hazardous Area OCX 8800. First Column Submenus From the operating display (O 2 % and C...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 5 Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1Fully Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . page 5-1Op...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 6 Field Communicator Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1Field Communicator Connections . . . . . . . . . . . . . . . . . . page 6-1Hart...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 6-2 Figure 6-1. 375 Communicator Connections - HART Connecting to a Fieldbus Segment Connect 375 Field Communicator with the supplied lead set in parallel with the device to a Fieldbus segment, Figure 6-2. The 375 Field Commun...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 7 Foundation Fieldbus Foundation Fieldbus Technology . . . . . . . . . . . . . . . . . . . page 7-1Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-6Trans...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-2 NOTE: The following descriptions and definitions are not intended as a training guide for F OUNDATION Fieldbus technology but are presented as an overview for those not familiar with Fieldbus and to define device specific ...
Instruction Manual IM-106-880C, OISeptember 2009 7-3 Hazardous Area OCX 8800 Once the inputs are snapped, the algorithm operates on them, generating outputs as itprogresses. Algorithm executions are controlled through the setting of containedparameters. Contained parameters are internal to function ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-4 such as operator consoles and computers, do not have to be programmed specifically for each type of device on the bus. Instead their displays and interactions with devices are driven from the device descriptions. Device de...
Instruction Manual IM-106-880C, OISeptember 2009 7-5 Hazardous Area OCX 8800 Figure 7-2. Single Link Fieldbus Network Link Active Scheduler (LAS) All links have one and only one Link Active Scheduler (LAS). The LAS operates as the us arbiter for the link. The LAS does the following: • recognizes and...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-6 OCX FUNCTION BLOCKS Implemented Function Blocks Shows the OCX Implemented Function Blocks. Table 7-1. OCX Implemented Function Blocks RESOURCE BLOCK PlantWeb Alerts The PlantWeb Alerts (PWA) software supports three groups ...
Instruction Manual IM-106-880C, OISeptember 2009 7-7 Hazardous Area OCX 8800 Mapping of PWA Description of the PlantWeb Alerts that are supported by the Hazardous Area OCX 8800 Fieldbus Output Board are listed in Table 7-3. Figure 7-3. Description of PlantWeb Alerts . Alerts Alarms AMSTab What does ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-10 PWA Simulate Setting PWA_SIMULATE to ON allow simulating the PWA parameters, FAILED_ACTIVE, MAINT_ACTIVE and ADVISE_ACTIVE. “Allowing Simulating” means that these parameters get write permission and the host’s written val...
Instruction Manual IM-106-880C, OISeptember 2009 7-11 Hazardous Area OCX 8800 1. Run "Transmitter Options" method. 2. In the "Transmitter Options" menu, select either "Simulate Switch" or "PWA Simulate". 3. Select "Enable" to enable the simulation feature or &...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-12 Configure Simulation with the Model 375 Field Communicator Use the following procedure to configure PWA simulation using the Model 375 Field Communicator. 1. Run "Transmitter Options" method in the Resource Block ...
Instruction Manual IM-106-880C, OISeptember 2009 7-13 Hazardous Area OCX 8800 Input Failure Set whenever there is a communication error between the Fieldbus card and the OCX. Simulation Active Set whenever the Fieldbus Simulate Switch is set to ON at the Fieldbus card or software simulate option ena...
Instruction Manual IM-106-880C, OISeptember 2009 7-17 Hazardous Area OCX 8800 Transducer Block Enumerations Calibration States During a running calibration procedure, the states below reflect the current step that the calibration is running in. Refer to Table 7-4. Table 7-4. Calibration State- Value...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-18 Blowback States Table 7-6. Blowback State Enumerations Alarm Events Table 7-7. Alarm Event Enumerations Operating Mode Table 7-8. Operating Mode Enumerations BLOWBACK_STATE Description Idle Blow Purge ALARM_RELAY_EVENT De...
Instruction Manual IM-106-880C, OISeptember 2009 7-19 Hazardous Area OCX 8800 Sensor Housing Type Table 7-9. Sensor Housing Enumerations Cal Results Table 7-10. Cal Results Bit Enumerations Calibration Verify Status During a running calibration verify procedure, the states below reflect the current ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-20 COe Zero States Table 7-13. COe Zero State Enumerations COe Out Tracks Table 7-14. COe Out Tracks Enumerations Detailed Status Table 7-15. Detailed Status COZERO_STATE Description Idle Flowing Purging COZERO_OUTTRAK Descr...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-22 Transducer Block Channel Status The status of channel 1 to 4 are affected by the state of unit alarm. In all cases, the channel will read what it believes the correct sensor values. Self-Clearing alarms are reset when the...
Instruction Manual IM-106-880C, OISeptember 2009 7-23 Hazardous Area OCX 8800 ANALOG INPUT (AI) FUNCTION BLOCK Introduction The Hazardous Area OCX 8800 has four transducer block Input/Output channels (Table 7-20) for the AI function blocks. The status of channel values are defined in Table 7-22. The...
Instruction Manual IM-106-880C, OISeptember 2009 7-27 Hazardous Area OCX 8800 You can choose from direct, indirect, or indirect square root signal conversion with the L_TYPE parameter. Direct Direct signal conversion allows the signal to pass through the accessed channel input value (or the simulate...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-28 Table 7-20. BLOCK_ERR Conditions Modes The AI Function Block supports three modes of operation as defined by the MODE_BLK parameter: • Manual (Man) The block output (OUT) may be set manually. • Automatic (Auto) OUT reflec...
Instruction Manual IM-106-880C, OISeptember 2009 7-31 Hazardous Area OCX 8800 Figure 7-8. Analog Input Function Block Configuration for a Typical Temperature Transmitter Pressure Transmitter used to Measure Level in an Open Tank Situation #1 The level of an open tank is to be measured using a pressu...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-32 Figure 7-10. Function Block Diagram for a Pressure Transmitter used in Level Measurement Situation #2 The transmitter in situation #1 is installed below the tank in a position where the liquid column in the impulse line, ...
Instruction Manual IM-106-880C, OISeptember 2009 7-33 Hazardous Area OCX 8800 Differential Pressure Transmitter to Measure Flow Situation The liquid flow in a line is to be measured using the differential pressure across an orifice plate in the line, and the flow measurement will be used in a flow c...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-34 Troubleshooting Refer to Table 7-25 to troubleshoot any problems that you encounter. Table 7-25. Troubleshooting Symptom Possible Cause Corrective Action Mode will not leave OOS 1. Target mode not set 2. Configuration err...
Instruction Manual IM-106-880C, OISeptember 2009 7-35 Hazardous Area OCX 8800 PROPORTIONAL/INTEGRAL/DERIVATIVE (PID) FUNCTION BLOCK The PID function block combines all of the necessary logic to perform proportional/integral/derivative (PID) control. The block supports mode control, signal scaling an...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-36 Table 7-26. PID Function Block System Parameters Parameter Index Number Units Description ACK_OPTION 46 None Used to set auto acknowledgment of alarms. ALARM_HYS 47 Percent The amount the alarm value must return to within...
Instruction Manual IM-106-880C, OISeptember 2009 7-39 Hazardous Area OCX 8800 Figure 7-13. PID Function Block Schematic Setpoint Selection and Limiting The setpoint of the PID block is determined by the mode. You can configure the SP_HI_LIM and SP_LO_LIM parameters to limit the setpoint. In Cascade ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-40 Figure 7-14. PID Function Block Setpoint Selection Filtering The filtering feature changes the response time of the device to smooth variations in output readings caused by rapid changes in input. You can configure the fi...
Instruction Manual IM-106-880C, OISeptember 2009 7-43 Hazardous Area OCX 8800 Alarm Detection A block alarm will be generated whenever the BLOCK_ERR has an error bit set. The types of block error for the AI block are defined above. Process alarm detection is based on the PV value. You can configure ...
Instruction Manual IM-106-880C, OISeptember 2009 7-45 Hazardous Area OCX 8800 • Local Override is a non-target mode that instructs the block to revert to Local Override when the tracking or fail-safe control options are activated. • Out of Service mode disables the block for maintenance. Abrupt chan...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-46 Figure 7-16. PID Function Block Diagram for Steam Heater Control Example Feedforward Control Situation In the previous example, control problems can arise because of a time delay caused by thermal inertia between the two ...
Instruction Manual IM-106-880C, OISeptember 2009 7-47 Hazardous Area OCX 8800 Figure 7-18. PID Function Block Diagram for Feedfoward Control Cascade Control with Master and Slave Loops Situation A slave loop is added to a basic PID control configuration to measure and control steam flow to the steam...
Instruction Manual IM-106-880C, OISeptember 2009 7-49 Hazardous Area OCX 8800 If the instrument connected to the AI block fails, you can place the AI block in Manual mode and set the output to some nominal value for use in the Integrator function block. In this case, IN at the slave PID block is con...
Instruction Manual IM-106-880C, OISeptember 2009 7-51 Hazardous Area OCX 8800 ARITHMETIC (ARTHM) FUNCTION BLOCK Figure 7-22. Arithmetic (ARTHM) Function Block The Arithmetic function block provides the ability to configure a range extension function for a primary input and applies the nine (9) diffe...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-54 Modes The ARTHM block supports the following modes: • Manual (Man) – The block output (OUT) may be set manually. • Automatic (Auto) – OUT reflects the analog input measurement or the simulated value when simulation is ena...
Instruction Manual IM-106-880C, OISeptember 2009 7-55 Hazardous Area OCX 8800 Compensation Input Calculations For each of the inputs IN_1, IN_3, IN_4 there is a gain and bias. The compensation terms (t) are calculated as follows: • When IN_(k) is usable: t(k) = GAIN_IN(k) * (BIAS_IN(k) + IN_(k)) • W...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-56 This allows a ratio to be set up that increases the level indication at block output for an increase in the tank temperature relative to ambient temperature. Figure 7-25. Arithmetric Function Block Diagram Example This ap...
Instruction Manual IM-106-880C, OISeptember 2009 7-57 Hazardous Area OCX 8800 Troubleshooting Refer to Table 7-32 to troubleshoot any problems that you encounter. Table 7-32. Troubleshooting INPUT SELECTOR (ISEL) FUNCTION BLOCK Figure 7-26. Input Selector (ISEL) Function Block The Input Selector (IS...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-58 Table 7-33. Input Selector Function Block System Parameters Parameter Index Number Units Description ALERT_KEY 4 None The identification number of the plant unit. This information may be used in the host for sorting alarm...
Instruction Manual IM-106-880C, OISeptember 2009 7-59 Hazardous Area OCX 8800 Figure 7-27. Input Selector Function Block Schematic Block Errors Table 7-34 lists the conditions reported in the BLOCK_ERR parameter. Conditions in italics are inactive for the ISEL block and are listed for reference only...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 7-62 Troubleshooting Table 7-37. Troubleshooting ISEL Block OPERATION WITH EMERSON PROCESS MANAGEMENT DELTAV About AMS and DeltaV Software AMS and DeltaV software allows users to manage their instrumentation, and to perform on...
Instruction Manual IM-106-880C, OISeptember 2009 7-63 Hazardous Area OCX 8800 • From the list, select “Add Device Definition”... This should give you a “Browse for folder” selection box. Browse to the directory that contains the 7 files needed to “register” a new device with DeltaV. These file will ...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 8 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1Diagnostic Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pa...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 8-2 Total Power Loss In the event that the Hazardous Area OCX 8800 will not power up at all, check the incoming power supply to make sure power is being delivered to the Hazardous Area OCX 8800. If the incoming power supply is...
Instruction Manual IM-106-880C, OISeptember 2009 8-3 Hazardous Area OCX 8800 FAULT ISOLATION Faults in the Hazardous Area OCX 8800 Transmitter are indicated by messages displayed on the 375 Field Communicator or LOI. Fault indications that can appear are listed in Table 8-1, Troubleshooting. If a fa...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 8-4 SB Temp Hi (Sample block heater temperature high, > 190ºC) Probable Cause Recommended Corrective Action High noise in OCX power supply Check power supply for line noise or voltage fluctuations. Install power line filter...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 8-6 ADC Failure (Voltage to digital conversion could not complete) ADC Ref Error (Voltage to digital conversion not accurate) Probable Cause Recommended Corrective Action Incorrect wiring between electronics and sensor housing...
Instruction Manual IM-106-880C, OISeptember 2009 8-7 Hazardous Area OCX 8800 Figure 8-2. Oxygen and Cell Output Cal Warning (Calibration warning) Cal Failed (Calibration failed) Probable Cause Recommended Corrective Action COe sensor degraded COe Slope Error (Slope not between 200 ppm/Ohm to 4,500 p...
Instruction Manual IM-106-880C, OISeptember 2009 8-9 Hazardous Area OCX 8800 Line Voltage High (AC power line voltage above maximum, > 278 VAC) Probable Cause Recommended Corrective Action High noise or voltage fluctuations in power supply Check power supply for line noise or voltage fluctuations...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 9 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1OCX 8800 Removal and Installation . . . . . . . . . . . . . . . . . page 9...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-2 OCX with Integral Electronics Remove Hazardous Area OCX 8800 1. Turn off power to the system. 2. Shut off the test gases at the cylinders and shut off the instrument air. 3. Disconnect the test gas and instrument air lines...
Instruction Manual IM-106-880C, OISeptember 2009 9-3 Hazardous Area OCX 8800 Figure 9-2. Electronics Housing Terminal Blocks 37390013 TOP VIEW (1/2 SIZE) Ground Stud Earth Ground Typical for Electronics and Sensor Housing NC COM NO Alarm Output Relay Terminal Block #1 AOUT2+ AOUT2 - AOUT1 -AOUT1+ O ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-4 Install Hazardous Area OCX 8800 Observe the following cautions when installing the Hazardous Area OCX 8800 in a hot process stack. If the process is shut down and cooled, the transmitter can be installed in the stack prior...
Instruction Manual IM-106-880C, OISeptember 2009 9-5 Hazardous Area OCX 8800 OCX with Remote Electronics Remove Sensor Housing 1. Turn off power to the system. 2. Shut off the test gasses at the cylinders and close the instrument air valve. 3. Disconnect the calibration gas, reference air, eductor a...
Instruction Manual IM-106-880C, OISeptember 2009 9-7 Hazardous Area OCX 8800 Install Sensor Housing 1. Insert and bolt the sensor housing in the stack and install insulation. 2. Connect the test gas, reference air, eductor air, and dilution air lines to the sensor housing. 3. Remove the sensor housi...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-8 Figure 9-5. Electronics Housing Terminal Blocks 37390013 TOP VIEW (1/2 SIZE) Ground Stud Earth Ground Typical for Electronics and Sensor Housing NC COM NO Alarm Output Relay Terminal Block #1 AOUT2+ AOUT2 - AOUT1 -AOUT1+ O...
Instruction Manual IM-106-880C, OISeptember 2009 9-9 Hazardous Area OCX 8800 Figure 9-6. Remote Electronics Housing Cable Connections
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-10 Install Remote Electronics Housing 1. Mount remote electronics housing on wall or pipe within distance of signal and heater cables in use. 2. Remove the electronics housing cover. 3. If removed, install the power and sign...
Instruction Manual IM-106-880C, OISeptember 2009 9-11 Hazardous Area OCX 8800 Figure 9-7. Removal of O 2 Cell and Heater Strut Assembly Remove O 2 Cell and Heater Strut Assembly 1. Remove reference air tube (7, Figure 9-7) from sensor housing (8). 2. See Figure 9-8. Disconnect and tag O 2 heater wir...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-12 Remove Sample Block Heater Rods 1. Disconnect sample block heater rod wires from terminal block. Refer to Figure 9-8. 2. Loosen screws (11, Figure 9-7) and rotate heater clamps (12) to release heater rods (13). One heater...
Instruction Manual IM-106-880C, OISeptember 2009 9-13 Hazardous Area OCX 8800 Remove COe Sensor Assembly 1. Disconnect COe heater, thermocouple, and sensor wires from terminal blocks. Refer to Figure 9-9. 2. Remove insulator (1, Figure 9-10). NOTE For easier access, you may remove two screws from ba...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-14 Figure 9-10. Removal of COe Sensor Assembly 37390047 1 5 6 7 8 9 10 11 12 13 14 1. Insulator2. Dilution Air Tube3. COe Extractive Tube4. Eductor Air Tube5. COe Sensor Assembly6. Eductor7. Sensor Housing8. COe Thermocouple...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-16 Figure 9-12. Eductor Alignment Matchmarks Remove Eductor The O 2 cell and heater strut assembly (9, Figure 9-7) and the COe sensor assembly (5, Figure 9-10) must be removed before you start this procedure. 1. Use straight...
Instruction Manual IM-106-880C, OISeptember 2009 9-17 Hazardous Area OCX 8800 Figure 9-13. Removal of Sample and Exhaust Tubes Remove Sample and Exhaust Tubes 1. Secure the sensor housing (1, Figure 9-13) in soft (plastic, wood, or brass) vice jaws. 2. Use a propane torch to heat the sample tube (2)...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-18 Figure 9-14. O 2 Cell, Heater, and Thermocouple, Exploded View Disassemble O 2 Cell and Heater Strut Assembly Do not attempt to replace the O 2 cell until all other possibilities for poor performance have been considered....
Instruction Manual IM-106-880C, OISeptember 2009 9-19 Hazardous Area OCX 8800 Disassemble COe Sensor Assembly 1. Carefully remove screws (1, Figure 9-15), lockwashers (2), and COe sensor (3) from sensor holder (4). Remove and discard gasket (5). 2. If damaged, use the following procedure to remove t...
Instruction Manual IM-106-880C, OISeptember 2009 9-21 Hazardous Area OCX 8800 Figure 9-16. COe Sensor and Pre-Heater Alignment 7. Install COe sensor (3), lockwashers (2), and screws (1). Rotate flat of COe sensor (3) to center of sensor holder (4). 8. Align COe sensor flat parallel to sensor holder ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-22 Install Eductor If installed, the O 2 cell and heater strut assembly (9, Figure 9-7) must be removed from sensor housing (8), before you install the eductor. 1. Apply pipe thread sealant (Loctite #567) to the external pip...
Instruction Manual IM-106-880C, OISeptember 2009 9-23 Hazardous Area OCX 8800 2. Install and tighten eductor (6) in eductor holder (14). 3. Install and tighten elbow (12) on eductor (6). Male port of elbow must point up and be in line with long axis of eductor. 4. Apply anti-seize compound to the ex...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-24 Install COe Sensor Assembly Figure 9-19. Band Heater Height 1. Apply pipe thread sealant (Loctite #567) to the exposed pipe threads of eductor elbow (12, Figure 9-17). Do not apply sealant to the first turn of the pipe th...
Instruction Manual IM-106-880C, OISeptember 2009 9-25 Hazardous Area OCX 8800 8. Install and fasten thermocouple (8, Figure 9-17). 9. Position band heater as shown in Figure 9-19 and Figure 9-20 and tighten band heater clamp screw. The heater insulator (9) end joint must line up with the band gap of...
Instruction Manual IM-106-880C, OISeptember 2009 9-27 Hazardous Area OCX 8800 Install Sample Block Heater Rods 1. Before installing sample block heater rods (13, Figure 9-22), evenly coat the heater rods with Watlube heater release agent. 2. Install the heater rods (13), heater clamps (12), and scre...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-28 Install O 2 Cell and Heater Strut Assembly 1. Rub a small amount of anti-seize compound on both sides of new gasket (10, Figure 9-22). 2. Apply anti-seize compound to threads of O 2 cell and heater strut assembly (9) and ...
Instruction Manual IM-106-880C, OISeptember 2009 9-29 Hazardous Area OCX 8800 REPAIR ELECTRONICS HOUSING Use the following procedures to remove damaged components from the Hazardous Area OCX 8800 electronics housing and to install new replacement parts. Disassemble the unit only as needed to replace...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-30 Figure 9-24. Removal/Installation of Electronics Housing Components Remove Electronics Stack 1. Unplug power cable, signal cable, and solenoid lead connectors from terminals of electronics stack (5, Figure 9-24). 2. Remov...
Instruction Manual IM-106-880C, OISeptember 2009 9-31 Hazardous Area OCX 8800 Remove Solenoid Valves 1. Disconnect solenoid leads from mating terminal connector. 2. Remove top nut of solenoid valve (15 or 16, Figure 9-24). 3. Remove the solenoid coil assembly and washer. 4. Unthread and remove solen...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-32 Install Solenoid Valves 1. Disassemble replacement solenoid valve (15 or 16, Figure 9-24). 2. Install new solenoid valve base. Be careful not to overtighten. 3. Install new washer and solenoid coil assembly and secure wit...
Instruction Manual IM-106-880C, OISeptember 2009 9-33 Hazardous Area OCX 8800 Figure 9-26. Electronics Housing Cable Connections
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-34 Figure 9-27. Solenoid Power Terminals Install Cover 1. If removed, install cover gasket (4, Figure 9-24). Screw cover (3) onto electronics housing. Tighten cover firmly. Align locking clip (2) with gap between cover ribs....
Instruction Manual IM-106-880C, OISeptember 2009 9-35 Hazardous Area OCX 8800 REPLACE TUBE FITTINGS The OCX transmitter housings have special tube fittings that, if clogged or damaged, must be replaced with the same type of fitting. The special tube fittings have alpha or numeric codes etched on the...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 9-36 Figure 9-28. Removal of Tube Fittings Install Tube Fittings 1. Verify that the replacement tube fitting is identical to the item removed. Special fittings are etched with code markings. 2. Apply pipe thread sealant (Locti...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Section 10 Replacement Parts Sensor Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10-2Electronics Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 10-6 ELECTRONICS HOUSING Figure 10-3. Electronics Housing Components 37390054 6 8 1 3 2 5 4 7 9 10
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 10-8 Figure 10-4. EMI Filter and Terminal Block 1 2 3 37390083 Brown Blue Green Green Green Brown Blue Index No. Part Number Description 1 1A98467H01 Filter, EMI 2 5R10238G01 Ground Wire 3 1A99714H01 Terminal Block
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Appendix A Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2Safety Data Sheet for Ceramic Fiber Products . . . . . . . . page A-24High Pressure Gas Cy...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-2 SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order ...
Instruction Manual IM-106-880C, OISeptember 2009 A-3 Hazardous Area OCX 8800 D Ů LEŽITÉ Bezpe č nostní pokyny pro zapojení a instalaci za ř ízení Následující bezpe č nostní pokyny se speciáln ě vztahují na všechny č lenské státy EU. Pokyny by m ě ly být p ř ísn ě dodržovány, aby se zajistilo spln ě ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-4 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdir...
Instruction Manual IM-106-880C, OISeptember 2009 A-5 Hazardous Area OCX 8800 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenhe...
Instruction Manual IM-106-880C, OISeptember 2009 A-7 Hazardous Area OCX 8800 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden,...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-8 ΣΗΜΑΝΤΙΚΟ Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρ µ όζονται ειδικά για όλες τις χώρες µ έλη της Ευρωπαϊκής Κοινότητας . Θα πρέπει να ακολουθούνται αυστηρά ώστε ν...
Instruction Manual IM-106-880C, OISeptember 2009 A-9 Hazardous Area OCX 8800 OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu liikmesriikide suhtes. Antud juhiseid tuleb täpselt järgida, et kindlustada vastavus ma...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-10 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matala...
Instruction Manual IM-106-880C, OISeptember 2009 A-11 Hazardous Area OCX 8800 IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles do...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-12 FONTOS Biztonsági el ő írások a készülék vezetékeléséhez és üzembeállításához A következ ő biztonsági el ő írások kifejezetten vonatkoznak az összes EU-tagállamra. Ezeket szigorúan be kell tartani a Kisfeszültség ű iránye...
Instruction Manual IM-106-880C, OISeptember 2009 A-13 Hazardous Area OCX 8800 IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta pe...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-14 SVARBU š io prietaiso laid ų prijungimo ir instaliacijos saugos instrukcijos Toliau išvardinti saugumo reikalavimai taikomi konkre č iai visoms ES šalims nar ė ms. J ų turi b ū ti griežtai paisoma, kad b ū t ų užtikrintai...
Instruction Manual IM-106-880C, OISeptember 2009 A-15 Hazardous Area OCX 8800 SVAR Ī GI Droš ī bas nor ā d ī jumi š ī s iek ā rtas pievienoš anai un uzst ā d ī š anai Turpm ā kie droš ī bas nor ā d ī jumi attiecas uz vis ā m ES dal ī bvalst ī m. Tie ir stingri j ā iev ē ro, lai nodrošin ā tu atbilst...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-16 1. Konnessjonijiet adegwati ta' l-ert għandhom isiru għall-punti kollha ta' l-ert, interni u esterni, fejn ikun ipprovdut. 2. Wara l-installazzjoni jew meta tipprova ssolvi xi problema, l-għatjien kollha tas-sigurtà u l-e...
Instruction Manual IM-106-880C, OISeptember 2009 A-17 Hazardous Area OCX 8800 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installa...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-18 WA Ż NE! Zalecenia dotycz ą ce bezpiecze ń stwa w zakresie pod łą czania i instalacji tego urz ą dzenia Nast ę puj ą ce zalecenia dotycz ą zw ł aszcza stosowania urz ą dzenia we wszystkich krajach Unii Europejskiej. Nale ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-20 DÔLEŽITÉ Bezpe č nostné pokyny pre zapojenie káblov a inš taláciu tohto prístroja Nasledovné bezpe č nostné pokyny sa vzt’ahujú konkrétne na všetky č lenské štáty EÚ. Musia byt’ striktne dodržané, aby sa zaistila zhoda so...
Instruction Manual IM-106-880C, OISeptember 2009 A-21 Hazardous Area OCX 8800 POMEMBNO Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse države č lanice EU. Zaradi zagotovitve skladnosti z nizkonapetostno direktivo morate navodila strogo upoštevati. V drž...
Instruction Manual IM-106-880C, OISeptember 2009 A-23 Hazardous Area OCX 8800 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspänni...
Instruction Manual IM-106-880C, OISeptember 2009 A-25 Hazardous Area OCX 8800 SECTION IV. FIRE AND EXPLOSION DATA FLASH POINT: None FLAMMABILITY LIMITS: N.A. EXTINGUISHING MEDIA Use extinguishing agent suitable for type of surrounding fire. UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE FIGHTING ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-26 3. A statistical "trend" was observed in the exposed population between the duration of exposure to RCF and a decrease in some measures of pulmonary function. These observations are clinically insignificant. In ot...
Instruction Manual IM-106-880C, OISeptember 2009 A-27 Hazardous Area OCX 8800 SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID Stable under normal conditions of use. HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID N.A. INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hydrofluoric acid and ...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-28 SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be followed. The Toxicology data indicate that ceramic fiber should be handled with caution. The handling practice...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 A-31 ATEX CLARIFICATION ATEX COMPLIANT GAS ANALYSIS PERFORMED WITHIN A FLAMEPROOF ENCLOSURE Special conditions apply to using a flameproof enclosure analyzer under the scope of the “European Directive for Equipment used in Exp...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Appendix B SPA with HART Alarm Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 B-2 Figure B-2. OCX 8800 and SPA Interface Connections INSTALLATION Refer to Figure B-2 for the typical interface connections for the Hazardous Area OCX 8800 and the SPA with HART alarm. Refer to the Moore Industries SPA user'...
Instruction Manual IM-106-880C, OISeptember 2009 B-3 Hazardous Area OCX 8800 IN IN Fluke Model 87 Multimeter or equivalent Optional mA AC or DC Power Input AC ACC GND 37390024 250 Ω 950 Ω >< OCX 8800 Figure B-3. SPA Jumper and Dip Switch Settings Figure B-4. SPA Setup for Calibration 2. Verify...
Instruction Manual IM-106-880C, OISeptember 2009 Hazardous Area OCX 8800 http://www..raihome.com Appendix C Return of Materials RETURNING MATERIAL If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization number from an Emerson Process Management sale...
Instruction Manual IM-106-880C, OI September 2009 Hazardous Area OCX 8800 Index-2 M Manual Calibration, Fieldbus . . . . . . . . . . . . 5-8, 5-10 Manual Calibration, HART . . . . 5-5Manual Calibration, LOI . . . . . . 5-4Mapping of PWA . . . . . . . . . . . . 7-7Material Safety Data Sheet . . . A-2...
WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall,...
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