Emerson MD - Manuals - manualsarea.com

Page 2 - General Safety Instructions; Thank you for choosing an IntelliGear Plus Gearmotor.; Read and follow all instructions carefully.

IntelliGear Plus ™ Variable Speed MD Gearmotors 2 General Safety Instructions Thank you for choosing an IntelliGear Plus Gearmotor. • Read and follow all instructions carefully. • Disconnect and lock-out power before installation and maintenance. Working on or near energized equipment can result in ...

Page 3 - Contents

IntelliGear Plus ™ Variable Speed MD Gearmotors 3 Contents 1 General Information ................................................................................................................................ 4 1.1 General operating principle ...........................................................

Page 5 - given in the table below without exception.

IntelliGear Plus ™ Variable Speed MD Gearmotors 5 1.5 - Description of cables and protection devices (Customer Supplied) NOTICE: When using a circuit-breaker, it must be a motor circuit-breaker (D curve). • Comply with the size of protection fuses. • The cable size may vary according to legislation ...

Page 6 - AS SHOWN

IntelliGear Plus ™ Variable Speed MD Gearmotors 6 1.8 - Dimensions 8.52 .3 9 .1 2 6.30 5.00 Ø .344 + .007 / -.002 HOLE S Ø 4.72 Ø 3.94 5.90 11 .2 3 3.50 1.40 5.50 Ø .280 HOLE S 4 @ 90º AS SHOWN Ø 3.1500 3.1493 CA TA LOG NUMBER CBN3001BSCB524.556 CCI 109 CCI NUMBER CCI 109- G 1 Ø V oltage Po w er Mod...

Page 7 - Power terminal blocks

IntelliGear Plus ™ Variable Speed MD Gearmotors 7 2 - Installation After connection, ensure that the seals are firmly in place, and that the screws and cable glands are watertight to ensure drive protection. Clear any condensation from the drain holes at the bottom of the motor. 2.1 - General The In...

Page 8 - Wiring diagram based on standard configuration

IntelliGear Plus ™ Variable Speed MD Gearmotors 8 3.3 Wiring diagram based on standard configuration NOTE: IF AUT O MODE RUN/ST OP CONT AC T IS NO T USED, 4-20m A INPU T CONNECT OR PINS 5 & 6 MUST BE JUMPERED TO RUN IN AU TO MODE. User supplied male Tu rck connectors can be secured locally using...

Page 9 - Terminal block assignments and MD functionality; with any protective covering removed.

IntelliGear Plus ™ Variable Speed MD Gearmotors 9 3.4 Terminal block assignments and MD functionality 4. Commissioning WARNING! Before switching on the IntelliGear Plus unit, check that the electrical connections are correct, and that any moving parts are mechanically guarded. WARNING! For the safet...

Page 10 - Function; Displays operating RPM of pump

IntelliGear Plus ™ Variable Speed MD Gearmotors 10 5. Operator Pad Each RPD IntelliGear unit has a keypad on the controller lid equipped with operator elements for H-O-A selection, manual control of unit, display of pump speed, faults and the ability to change some factory set parameters. A F G B C ...

Page 11 - Fault Mode Troubleshooting Guide; Symptom

IntelliGear Plus ™ Variable Speed MD Gearmotors 11 5. 1 Fault Mode Troubleshooting Guide 5.2 Additional Troubleshooting LED Pad Display Drive Status/Fault Indication Actions Required Blank Display Drive not powered Check for drive input power Display unplugged or failed Check display plug connection...

Page 12 - Field Modifications Of Parameters

IntelliGear Plus ™ Variable Speed MD Gearmotors 12 5.3 Field Modifications Of Parameters The new IVD controller with keypad allows some factory set parameters to be adjusted in the field. The table below provides the factory settings for each parameter and then optional ranges for selection of a new...

Page 13 - Acceptable Mineral Oil Lubricants; Diagram for; Ambient Range of Installation

IntelliGear Plus ™ Variable Speed MD Gearmotors 13 6 - Gear Lubrication Series 3000 CbN gearing is shipped with one of the following synthetic lubricants per the table below. The gear reducer has been filled to accommodate any mounting position. In the case of synthetic oil, the lubricant does not r...

Page 14 - * Not illustrated on diagram

IntelliGear Plus ™ Variable Speed MD Gearmotors 14 Typical Maintenance Items - Bearings and Seals Rep Description Quantity 001 Housing 1 009 Output flang ring 1 031 Output shaft 1 042 Pinion 1 052 Gear 1 061 Bearing front 1 062 Bearing back 1 077 Output shaft key 1 080 Gear Key 1 Rep Description Qua...

Page 15 - Description

IntelliGear Plus ™ Variable Speed MD Gearmotors 15 3 2 1 5 6 4 9 8 10 11 183 184 254 7 CbN 30 (Quantity Per Unit) FRAME 56 Part # Description Qty. 1 Fan Cover 1 2 Self Tapping Screw 3 3 Hex Nut 1 5 Retaining Snap Ring 1 6 Fan 1 7 Bracket 1 8 Screw 4 9 Bushing 4 10 Plastic Plug 4 11 Ball Bearing 1 12...