Emerson Liebert Series 610 UPS- Manuals
Emerson Liebert Series 610 UPS– User Manual in PDF format online.
Manuals:
User Manual Emerson Liebert Series 610 UPS
Summary
B ATTERY C ABINET P RECAUTIONS The following warning applies to all battery cabinets supplied with UPS systems. Additional warnings and cautions applicable to battery cabinets may be found in: • Important Safety Instructions —page 1 • Section 2.0 - Unloading and Handling • Section 5.0 - Battery Inst...
i TABLE OF CONTENTS B ATTERY C ABINET P RECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I NSIDE F RONT C OVER C ONTACTING L IEBERT FOR S UPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I NSIDE F RONT C OVER I MPORTANT S AFETY I NSTRUCTIONS . . . . . . ...
ii FIGURES Figure 1 Multi-Module 500 to 750kVA UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 2 UPS Multi-Module Unit block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure ...
iii Figure 43 Shipping split detail, 625-750kVA, 12-pulse rectifier with bottom entry wireway . . . . . . . . . . . . 62Figure 44 Battery power pack system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Figure 45 Battery power pack, Si...
iv TABLES Table 1 Abbreviations for circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table 2 Power wiring terminals, factory supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Tabl...
1 I MPORTANT S AFETY I NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Series 610 UPS and batteries. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before worki...
2 ! CAUTION This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules and EN550022. These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy...
Installation Considerations 3 1.0 I NSTALLATION C ONSIDERATIONS Install your Series 610 UPS in accordance with the submittal drawing package and the following pro- cedures.A Liebert authorized representative must perform the initial system check-out and start-up to ensure proper system operation. Eq...
Installation Considerations 4 10. A breaker coordination study should be performed to ensure proper handling of fault currents. Figure 1 Multi-Module 500 to 750kVA UPS Figure 2 UPS Multi-Module Unit block diagram NOTE The instantaneous trip setting of the breaker feeding the SCC bypass input should ...
Installation Considerations 5 1.1 Types of System Control Cabinets 1. SCCT is a stand-alone cabinet containing system control logic for up to six UPS modules, static bypass switch, manually operated disconnects for the static bypass switch, and two motor- operated system breakers. The SCCT is painte...
Unloading and Handling 6 2.0 U NLOADING AND H ANDLING With the exception of the 500kVA unit with 6-pulse rectifier, UPS modules are shipped in split cabi- nets to allow ease of handling. Because the weight distribution in the cabinets is uneven, use extreme care during handling and transport. Your i...
Inspections 7 3.0 I NSPECTIONS 3.1 External Inspections 1. While the UPS system is still on the truck, inspect the equipment and shipping container(s) for any signs of damage or mishandling. Do not attempt to install the system if damage is apparent. If any damage is noted, file a damage claim with ...
Equipment Location 8 4.0 E QUIPMENT L OCATION 1. Handle cabinet(s) in accordance with the safety precautions in this manual, especially in these sections: • Battery Cabinet Precautions —inside front cover • Important Safety Instructions —page 1 • 2.0 - Unloading and Handling —page 6 • 5.0 - Battery ...
Battery Installation 9 5.0 B ATTERY I NSTALLATION 5.1 Battery Safety Precautions Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.When replacing batteries, use the same numbe...
Battery Installation 10 5.2 Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La SécuritéConserver Ces Instructions ! AVERTISSEMENT Respecter toutes les consignes de sécurité applicables à l'installation, le chargement ou l'entretien des batteries. En plus...
Battery Installation 11 5.3 Battery Cabinets Optional battery cabinets are available from Liebert and other qualified vendors. Consult your sub- mittal package for details.Several models of optional battery cabinets with varying run times are available. Each model is 78" (1981mm) high and has fo...
Battery Installation 12 5.4 Open-Rack Batteries When batteries other than Liebert battery cabinets are used, a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code. Refer to Required Battery Discon- nect Rating in the site planning data tables in ...
Configuring Your Neutral and Ground Connections 13 6.0 C ONFIGURING Y OUR N EUTRAL AND G ROUND C ONNECTIONS Improper grounding is the largest single cause of UPS installation and start-up problems. This is not an easy subject, since grounding techniques vary significantly from site to site, dependin...
Configuring Your Neutral and Ground Connections 14 6.1 Preferred Grounding Configuration, Wye-Connected Service The most common configuration of Series 610 UPS Multi-Module Systems is with 480 VAC input, 480 VAC output and a connected load consisting of multiple Power Distribution Units (PDUs) with ...
Configuring Your Neutral and Ground Connections 15 6.2 Alternate Grounding Configuration, Wye-Connected Service This configuration must NOT be used when single-phase loads are directly connected to the UPS.The alternate configuration is similar to that shown in 6.1 - Preferred Grounding Configuratio...
Configuring Your Neutral and Ground Connections 16 6.3 Preferred Grounding Configuration With Isolated Bypass Another configuration in this power range is the Multi-Module System with 480 or 600 VAC input, 208 VAC output, a Bypass Isolation Transformer and a connected load consisting of multiple dis...
Configuring Your Neutral and Ground Connections 17 6.4 Alternate Grounding Configuration, Non-Isolated A few applications in this power range have 208 VAC input and output, and a connected load consist- ing of multiple Power Distribution Units (PDUs), panelboards, switchboards or other items of load...
Configuring Your Neutral and Ground Connections 18 6.5 Grounding Configuration, Corner-Grounded Delta or Impedance-Grounded Wye As previously mentioned, Series 610 SCC requires a bypass input neutral for sensing and monitoring. With a wye-connected input source, the installer should always connect t...
Configuring Your Neutral and Ground Connections 19 Figure 9 Preferred grounding configuration, impedance-grounded wye These configurations have the same restrictions as explained in 6.2 - Alternate Grounding Config- uration, Wye-Connected Service , except for the wye input. The UPS input and bypass ...
Configuring Your Neutral and Ground Connections 20 6.6 Preferred Grounding Configuration, Battery Systems Open-rack battery systems , depending on local code requirements and customer preference, are normally:1. Floating (ungrounded),2. Center-tapped and floating or3. Center tapped and grounded. Bat...
Wiring Considerations 21 7.0 W IRING C ONSIDERATIONS Refer to Appendix A and drawings in 10.0 - Installation Drawings . Determine AC currents for your system (kVA, voltage and options). Also refer to the equipment nameplate for the model number, rating and voltage. For wire termination data, refer t...
Wiring Considerations 22 7.1 Power Wiring 1. Power wiring—rectifier input, bypass input, UPS output and battery cables—must be run in individual, separate conduits or cable trays. Refer to the Outline and Terminal Details drawings ( Figures 14 through 30 , 47 , 49 , 51 , 53 and 75 through 78 ) for l...
Wiring Considerations 23 Figure 11 Power single line diagrams, Multi-Module configurations* I R CB2 Output SBB I R I R CB2 CB2 #2 UPS CB1 #1 UPS CB1 #3 UPS CB1 RIB RIB BIB RIB SCCI SCCI / SCCC (can accomodate up to 6 UPS modules) Battery MBD Battery MBD Battery MBD MIB To Critical Load SBB SBS MBB S...
Wiring Considerations 24 7.2 Control Wiring Control wiring must be flexible stranded, tinned copper and run in individual separate steel conduits. Control wiring must be separated from power wiring. In addition, each control wiring cable group should be run in a separate conduit to minimize control ...
Wiring Considerations 25 7.3 Battery Wiring The UPS may be supplied with battery cabinets or a rack-mounted battery system.Power wiring to the battery cabinet connects positive, negative and ground power cables from the bat- tery cabinet to the associated UPS. Connection of the UPS to the battery ca...
Wiring Connections 26 8.0 W IRING C ONNECTIONS 8.1 Specific Connections Refer to the drawings in this manual and any other drawings provided by Liebert for this installation.Make all of the following connections:1. AC power cables from input power source circuit breaker (RIB) to each UPS Module Inpu...
Wiring Inspection 28 9.0 W IRING I NSPECTION 1. Verify all power connections are tightened per the torque specifications in Table 3 . 2. Verify all control wire terminations are tight.3. Verify all power wires and connections have proper spacing between exposed surfaces, phase-to- phase and phase-to...
Wiring Inspection 29 Table 4 Field-supplied lugs One-Hole Lugs T & B 1 Lug Style Wire Size Bolt Size (in.) Tongue Width (in.) T & B 1 P/N Liebert P/N 1 Stak-On #1 AWG 3/8 0.76 H973 12-714255-46 2 1/0 AWG 3/8 0.88 J973 12-714255-56 3 2/0 AWG 3/8 1.00 K973 12-714255-66 4 3/0 AWG 3/8 1.10 L973 ...
Wiring Inspection 30 Table 5 Table 310-16, National Electrical Code (Reprint) Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) 1 Not More Than Three Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30°C (86°F) SIZE...
Installation Drawings 31 10.0 I NSTALLATION D RAWINGS Figure 12 One-line diagram, two-module parallel system with two-breaker maintenance bypass 97 -7 976 00-16 9 Rev . 03
Installation Drawings 50 Figure 31 Base mounting patterns, 500kVA module, 6-pulse rectifier 88-7 9761 3-16 Rev . 06
Installation Drawings 63 Figure 44 Battery power pack system 88-7 9761 6-03 Rev . 08
Installation Drawings 64 Figure 45 Battery power pack, Size A 88 -7 976 16-01 Rev . 10
Installation Drawings 76 Figure 57 Control connection location diagram, SCCT 96-7 9761 9-88A Rev . 04
Installation Drawings 78 Figure 59 Control wire list, external interconnections, standard wiring, Multi-Module System, UPS module, Cable Group #1 96 -797 619-6 0 Re v . 06
Installation Drawings 95 Figure 76 Outline drawing, single-breaker module battery disconnect, 1400AT/1600AT/2000AT/2500AT 600VDC circuit breaker 88 -797 616-1 3 Re v . 05
Installation Drawings 97 Figure 78 Outline drawing, remote status panel, surface mount 88-7 9161 7-01 Rev . 05
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 99 A PPENDIX A - S ITE P LANNING D ATA , S ERIES 610, 500-750 K VA, M ULTI -M ODULE S YSTEMS Notes for Tables 6 - 7 1. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum cu...
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 100 Table 6 Site planning data—600V input UPS Rating AC Output Voltage Options Rectifier AC Input Current Inverter Output Current Required Battery Disconnect Rating (A) Max. Battery Current at End of Discharge (A) Max. Heat ...
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 101 Table 7 Site planning data—480V input UPS Rating AC Output Voltage Options Rectifier AC Input Current Inverter Output Current Required Battery Disconnect Rating (A) Max. Battery Current at End of Discharge (A) Max. Heat ...
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 102 System Control Cabinets Multi-Module Systems are provided with a System Control Cabinet. Cabinets are available to match load current. Table 8 shows dimensions and weights for SCCT cabinets. Table 8 System Control Cabine...
Site Plann ing Data, Ser ie s 6 10, 500-7 50kV A, Multi-Mod u le Sys te m s 103 NOTES
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