Page 3 - Instruction Manual; Xi Advanced Electronics; Table of Contents
http://www.raihome.com Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics Table of Contents Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SECTION iIntroduction Preface . . . . . . . . . . . . . . . . . . . ....
Page 7 - Xi Advanced Electronics for; READ THIS PAGE BEFORE PROCEEDING!
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Xi Advanced Electronics for Zirconium Oxide Flue Gas O 2 Probes READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL INSTRUCTIONS Emerson Process Management designs, manufactures and tests its products...
Page 9 - Section i; PREFACE
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section i Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iiiDefinitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 10 - NOTE TO USERS; OVERVIEW
Xi Advanced Electronics iv Instruction Manual IM-106-910Xi, Original Issue November 2010 SYMBOLS NOTE TO USERS The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technic...
Page 13 - Section 1; SYSTEM OVERVIEW
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section 1 Description and Specifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1System Overview . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 15 - System Configurations; Traditional Architecture, HART and Xi Communications
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 1-3 Xi Advanced Electronics System Configurations Traditional Architecture, HART and Xi Communications Some customers prefer not to mount electronics onto the probe, so a "traditional architecture" version is offered. This probe se...
Page 16 - Data Communications
Xi Advanced Electronics 1-4 Instruction Manual IM-106-910Xi, Original Issue November 2010 Automatic Calibration Calibrations consist of introducing bottled gases of known value into the probe so the electronics can make automatic adjustments to the O 2 readings to match the bottled gas value. 0.4% O...
Page 17 - Optional OxyBalance Display and Averaging System
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 1-5 Xi Advanced Electronics 3. The Xi can also transmit HART information wirelessly via a wireless THUM Adapter, Figure 1-4. The THUM Adapter threads into the Xi conduit port and converts the 4-20 mA O 2 signal to a wireless protocol. All ...
Page 21 - Section 2
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section 2 Installation System Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-...
Page 31 - Section 3; VERIFY INSTALLATION
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section 3 Configuration of Xi Electronics Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1Xi Configuration . . . . . . . . . . . . . . . . . . . . ....
Page 32 - Setting Test Gas Values Using Xi Keypad/Display
Xi Advanced Electronics 3-2 Instruction Manual IM-106-910Xi, Original Issue November 2010 Xi Configuration Refer to Figure 3-1 for the configuration of jumpers JP1 through JP8. The jumper configuration for your I/O board depends on the system design and system components used in your installation. T...
Page 33 - Setting Test Gas Values Using Field Communicator
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 3-3 Xi Advanced Electronics Setting Test Gas Values Using Field Communicator 1. Use the Field Communicator software to access the HART menu. 2. From the DEVICE SETUP menu, select DETAILED SETUP. 3. From the DETAILED SETUP menu, select CAL ...
Page 34 - Configuring Alarm Relays with the Field Communicator
Xi Advanced Electronics 3-4 Instruction Manual IM-106-910Xi, Original Issue November 2010 Configuring Alarm Relays with the Field Communicator 1. Use the 375/475 Field Communicator software to access the HART menu. 2. From the DEVICE SETUP menu, select DETAILED SETUP. 3. From the DETAILED SETUP menu...
Page 35 - Configuring Autocalibration with the Xi Keypad/Display; Configuring Autocalibration with the Field Communicator
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 3-5 Xi Advanced Electronics AUTOCALIBRATION SETUP If autocalibration is desired, the Xi must be used with either an SPS 4001B or IMPS 4000. The Xi must be properly configured before autocalibration can take place. Refer to the applicable S...
Page 37 - Stoichiometer
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 3-7 Xi Advanced Electronics Stoichiometer Process upsets can sometimes cause a combustion process to go into sub-stoichiometric or reducing conditions. The oxygen readings from one or more probes may decline all the way to zero. The stoich...
Page 39 - Section 4
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section 4 Startup and Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 40 - Error Conditions; Xi Controls
Xi Advanced Electronics 4-2 Instruction Manual IM-106-910Xi, Original Issue November 2010 Operation via Xi The following procedures describe operations using the Xi to set up and calibrate the system. Additional operating instructions are included in the SPS 4001B or IMPS 4000 instruction manual, if...
Page 41 - Password Protection
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 4-3 Xi Advanced Electronics RIGHT arrow key advances you to the next menu level and, when a menu item is highlighted, selects the item from a list of menu options. During data entry, the right arrow key moves the cursor one digit to the ri...
Page 52 - CALIBRATION
Xi Advanced Electronics 4-14 Instruction Manual IM-106-910Xi, Original Issue November 2010 CALIBRATION - GENERAL New O 2 cells may operate for more than a year without requiring calibration, but older cells may require recalibration every few weeks as they near the end of their life. A CALIBRATION R...
Page 53 - Calibration with Xi
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 4-15 Xi Advanced Electronics NOTETo select a menu item, either use the up and down arrow keys to scroll to the menu item and press the right arrow key to select the menu item. To return to a preceding menu press the left arrow key. 1. From...
Page 55 - Section 5; Probe Passes Calibration, O
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section 5 Troubleshooting Overview of Operating Principles . . . . . . . . . . . . . . . . . . . page 5-1General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 56 - GENERAL
Xi Advanced Electronics 5-2 Instruction Manual IM-106-910Xi, Original Issue November 2010 Figure 5-1. O 2 Sensor mV Reading vs %O 2 at 736 ° C (1357 ° F) (Reference Air, 20.95% O 2 ) GENERAL Consider the following equipment conditions, features, and requirements when troubleshooting a problem. Groun...
Page 57 - Electrical Noise
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 5-3 Xi Advanced Electronics Electrical Noise The Xi has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppression circuits are employed on all field terminations and main inputs....
Page 59 - Still
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 5-5 Xi Advanced Electronics Probe Passes Calibration, O 2 Still Reads High External Reference Air Leak - There may be a leak that is permitting ambient air to mix with the process gases. Since many combustion processes are slightly negativ...
Page 61 - Calibration Record
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 5-7 Xi Advanced Electronics Calibration Record For Rosemount Analytical In Situ O 2 Probe Probe Serial Number: ______________________________________________________________________ Probe Tag Number: _______________________________________...
Page 63 - Section 6
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section 6 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1Maintenance Intervals . . . . . . . . . . . . . . . . . . . . ....
Page 64 - Automatic Calibration
Xi Advanced Electronics 6-2 Instruction Manual IM-106-910Xi, Original Issue November 2010 Combustion processes that have a high level of ash or other particulate content will cause the diffusion element on the end of the probe to plug off. A badly plugged diffuser will cause a slower speed of respon...
Page 67 - Replacing an Existing I/O Board
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 6-5 Xi Advanced Electronics Replacing an Existing I/O Board 1. Loosen the four screws securing the Xi cover. The screws are captive and do not need to be completely removed. 2. Swing the Xi cover down to expose the inner components. 3. Dis...
Page 70 - Replacing an Existing AC ReIay Board
Xi Advanced Electronics 6-8 Instruction Manual IM-106-910Xi, Original Issue November 2010 AC Relay Board Replacement Use the procedure that follows to replace and set up the AC Relay board in the Xi. Replacing an Existing AC ReIay Board 1. Loosen the four screws securing the Xi cover. The screws are...
Page 71 - Adding an AC Relay Board to the Xi
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 6-9 Xi Advanced Electronics 8. Reinstall wiring for Relay In. See Figure 6-7 for wiring diagram. 9. Swing the cover up in place and tighten the four screws. Adding an AC Relay Board to the Xi 1. Loosen the four screws securing the Xi cover...
Page 74 - Replacing Front Panel Assembly without CPU Board
Xi Advanced Electronics 6-12 Instruction Manual IM-106-910Xi, Original Issue November 2010 10. Connect the ribbon cable to the Power Supply board. A new ribbon cable (7, Figure 6-1) is provided in the replacement kit and should be used if the existing cable is damaged. 11. Connect the AC power plug ...
Page 79 - Section 7; Xi Electronics
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section 7 Replacement Parts Xi Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1Calibration Components . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 81 - Section 8
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Section 8 Optional Accessories HART Handheld 375/475 Field Communicator . . . . . . . . . page 8-1Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . page 8-2By-Pass Packages . . ...
Page 85 - CALIBRATION GAS
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 8-5 Xi Advanced Electronics O 2 CALIBRATION GAS Figure 8-4. Calibration Gas Bottles Rosemount Analytical's O 2 Calibration Gas and Service Kits have been carefully designed to provide a more convenient and fully portable means of testing, ...
Page 87 - Appendix A
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Appendix A XPS Information XPS Equipment Description . . . . . . . . . . . . . . . . . . . . . . . page A-1Remote XPS for 44V Probes - 6A00358G01 . . . . . . . . . . . page A-1Remote XPS for 1...
Page 89 - Other XPS Uses
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 A-3 Xi Advanced Electronics Integral XPS 6A00365G01 with Xi(for 44V Probes) This XPS equipment configuration includes the XPS and a Xi Advanced Electronics unit installed on a common mounting plate. This configuration is intended to replac...
Page 97 - Appendix B
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Appendix B Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2
Page 98 - IMPORTANT
Xi Advanced Electronics B-2 Instruction Manual IM-106-910Xi, Original Issue November 2010 SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered ...
Page 99 - LEŽITÉ
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-3 Xi Advanced Electronics D Ů LEŽITÉ Bezpe č nostní pokyny pro zapojení a instalaci za ř ízení Následující bezpe č nostní pokyny se speciáln ě vztahují na všechny č lenské státy EU. Pokyny by m ě ly být p ř ísn ě dodržovány, aby se zajis...
Page 100 - VIGTIGT
Xi Advanced Electronics B-4 Instruction Manual IM-106-910Xi, Original Issue November 2010 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavs...
Page 101 - BELANGRIJK
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-5 Xi Advanced Electronics BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de o...
Page 103 - WICHTIG
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-7 Xi Advanced Electronics WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingeha...
Page 104 - ΣΗΜΑΝΤΙΚΟ
Xi Advanced Electronics B-8 Instruction Manual IM-106-910Xi, Original Issue November 2010 ΣΗΜΑΝΤΙΚΟ Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρµόζονται ειδικά για όλες τις χώρες µέλη της Ευρωπαϊκής Κοινότητας . Θα πρέπει να ακολουθούνται αυστη...
Page 105 - OLULINE TEAVE; Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-9 Xi Advanced Electronics OLULINE TEAVE Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu liikmesriikide suhtes. Antud juhiseid tuleb täpselt järgida, et kindlustada...
Page 106 - TÄRKEÄÄ
Xi Advanced Electronics B-10 Instruction Manual IM-106-910Xi, Original Issue November 2010 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin...
Page 108 - FONTOS
Xi Advanced Electronics B-12 Instruction Manual IM-106-910Xi, Original Issue November 2010 FONTOS Biztonsági el ı írások a készülék vezetékeléséhez és üzembeállításához A következ ı biztonsági el ı írások kifejezetten vonatkoznak az összes EU-tagállamra. Ezeket szigorúan be kell tartani a Kisfeszült...
Page 109 - IMPORTANTE
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-13 Xi Advanced Electronics IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è ...
Page 110 - SVARBU
Xi Advanced Electronics B-14 Instruction Manual IM-106-910Xi, Original Issue November 2010 SVARBU š io prietaiso laid ų prijungimo ir instaliacijos saugos instrukcijos Toliau išvardinti saugumo reikalavimai taikomi konkre č iai visoms ES šalims nar ÷ ms. J ų turi b ū ti griežtai paisoma, kad b ū t ų...
Page 111 - SVAR
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-15 Xi Advanced Electronics SVAR Ī GI Droš ī bas nor ā d ī jumi š ī s iek ā rtas pievienoš anai un uzst ā d ī š anai Turpm ā kie droš ī bas nor ā d ī jumi attiecas uz vis ā m ES dal ī bvalst ī m. Tie ir stingri j ā iev ē ro, lai nodrošin ...
Page 112 - tal-kejbils kollha li jintużw iridu jkunu ta' daqs intern tali li; STRUZZJONIJIET TAS-SIGURTÀ GĦALL-WIRING U; IMPORTANTI
Xi Advanced Electronics B-16 Instruction Manual IM-106-910Xi, Original Issue November 2010 1. Konnessjonijiet adegwati ta' l-ert għandhom isiru għall-punti kollha ta' l-ert, interni u esterni, fejn ikun ipprovdut. 2. Wara l-installazzjoni jew meta tipprova ssolvi xi problema, l-għatjien kollha tas-s...
Page 113 - VIKTIG
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-17 Xi Advanced Electronics VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik...
Page 114 - WA; Ŝą
Xi Advanced Electronics B-18 Instruction Manual IM-106-910Xi, Original Issue November 2010 WA ś NE! Zalecenia dotycz ą ce bezpiecze ń stwa w zakresie podł ą czania i instalacji tego urz ą dzenia Nast ę puj ą ce zalecenia dotycz ą zwłaszcza stosowania urz ą dzenia we wszystkich krajach Unii Europejsk...
Page 116 - DÔLEŽITÉ
Xi Advanced Electronics B-20 Instruction Manual IM-106-910Xi, Original Issue November 2010 DÔLEŽITÉ Bezpe č nostné pokyny pre zapojenie káblov a inš taláciu tohto prístroja Nasledovné bezpe č nostné pokyny sa vzt’ahujú konkrétne na všetky č lenské štáty EÚ. Musia byt’ striktne dodržané, aby sa zaist...
Page 117 - POMEMBNO; Varnostna navodila za povezavo in vgradnjo naprave
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-21 Xi Advanced Electronics POMEMBNO Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse države č lanice EU. Zaradi zagotovitve skladnosti z nizkonapetostno direktivo morate navodila strogo upošt...
Page 119 - VIKTIGT
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 B-23 Xi Advanced Electronics VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma m...
Page 121 - Appendix C; RETURNING MATERIAL
Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics http://www.raihome.com Appendix C Return of Material RETURNING MATERIAL If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization number from a Emerson Process Manage...
Page 123 - Index
http://www.raihome.com Instruction Manual IM-106-910Xi, Original IssueNovember 2010 Xi Advanced Electronics Index A AC Relay Board Replacement . . . . . . . . . . . . . 6-8 Alarm Relay Output Configuration . . . . . . . . . . . . . 3-3 Alarms, Corrective Actions . . . . 5-3Analog Output Configuratio...
Page 125 - WARRANTY; THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER
WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall,...
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