Page 2 - Instruction Manual; Specifications
Instruction Manual D103042X012 D4 Valve November 2013 2 Table 1. Specifications Available Configurations Spring-to-Close Spring-to-Open Valve Body Sizes and End Connection Styles (1) See table 2 Maximum Inlet Pressures and Temperatures (1) If the valve nameplate shows an ASME pressure-temperature cl...
Page 3 - D4 Valve; Table 2. Valve Sizes and Connection Styles; Table 4. Maximum Shutoff Pressure Drops
Instruction Manual D103042X012 D4 Valve November 2013 3 Table 2. Valve Sizes and Connection Styles VALVE SIZE, NPS PORT DIAMETER, (INCHES) SCREWED RAISED FACE (RF) FLANGED RING TYPE JOINT (RTJ) FLANGED 4250 psi CL150 CL300 CL600 CL900 and CL1500 CL600 CL900 and CL1500 1 0.25, 0.375, 0.5, 0.75 X X X ...
Page 4 - Table 6. Maximum Shutoff Pressure Drops; Installation; WARNING
Instruction Manual D103042X012 D4 Valve November 2013 4 Table 6. Maximum Shutoff Pressure Drops (1) for Fisher D4 Control Valves (Spring-to-Open) When Used with Typical Control Instrumentation (2) INPUT SIGNAL TO ACTUATOR 0 to 1.2 Bar (0 to 18 Psig) 0 to 1.4 Bar (0 to 20 Psig) 0 to 2.0 Bar (0 to 30 ...
Page 5 - contacting your Emerson Process Management sales office.; collected in the valve body.; Spring Adjustment
Instruction Manual D103042X012 D4 Valve November 2013 5 WARNING When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of...
Page 6 - Maintenance; actuator cannot suddenly open or close the valve.; Valve Plug and Seat Ring
Instruction Manual D103042X012 D4 Valve November 2013 6 Spring-to-Close Refer to figure 4.1. Loosen the adjusting screw nut (key 44).2. Turn the adjusting screw (key 31) clockwise to compress the spring or counterclockwise to decrease spring compression. 3. After adjustment, tighten the adjusting sc...
Page 7 - Disassembly; ring gasket surfaces and seat ring threads.; packing and allow process fluid to leak to the atmosphere.; not restricted by instrument linkages attached to the stem (key 47).; Assembly
Instruction Manual D103042X012 D4 Valve November 2013 7 Disassembly 1. Remove the loading pressure tubing and any accessories that may hamper disassembly.2. Break the hammer nut (key 6) loose with a hammer. Continue turning the hammer nut by using a hammer or a large adjustable wrench, tightened aro...
Page 8 - table 8. Remove all excess lubricant after tightening.; Valve Packing; Note; Observe the warning at the start of the Maintenance section.; Process Management sales office.
Instruction Manual D103042X012 D4 Valve November 2013 8 2. Install the plug (key 2) on the stem (key 47) and insert a new groove pin (key 4).3. Thoroughly clean the seat ring and bonnet threads in the valve body (key 1). Also clean the valve body seat ring gasket surfaces. 4. Apply anti-seize lubric...
Page 9 - Figure 2. Fisher D4 Packing Installation
Instruction Manual D103042X012 D4 Valve November 2013 9 Figure 2. Fisher D4 Packing Installation VALVE PLUG, BELLEVILLE SPRINGS, AND PACKING RETAINER CORRECTLY INSTALLED AND TIGHTENED BELLEVILLE SPRINGS FULLY ENCLOSED BY THE PACKING RETAINER PACKING RETAINER (KEY 8) UNTIGHTENED, NOTE THE GAP FULLY T...
Page 10 - CAUTION
Instruction Manual D103042X012 D4 Valve November 2013 10 Assembly Refer to figures 2, 3, 4, and 5. Note If your D4 valve assembly has a packing retainer lock ring (see figure 6), proceed to Appendix A. 1. Ensure the upper packing spacer (key 48) is installed, as shown in figure 2.2. Using a non-marr...
Page 11 - bottom of the stem enters the yoke window.
Instruction Manual D103042X012 D4 Valve November 2013 11 Refer to figure 4. Before disassembling the actuator, disassemble the valve plug, seat ring, and packing according to instructions in this manual. Disassembly 1. Loosen the adjusting screw nut (key 44) and turn the adjusting screw (key 31) cou...
Page 12 - stem as the bottom of the stem enters the yoke window.; Torque the casing cap screws evenly to 27 N; when the bottom of the stem enters the yoke window.
Instruction Manual D103042X012 D4 Valve November 2013 12 3. Assemble the diaphragm plate assembly. Place the patterned side of the diaphragm (key 15) against the diaphragm plate (key 40). Be sure to turn the diaphragm washer (key 41) so that the side that is beveled on the inside diameter is against...
Page 14 - Parts Ordering
Instruction Manual D103042X012 D4 Valve November 2013 14 7. Replace the spring (key 30), spring seat (key 29), and adjusting stem nut (key 44) over the adjusting stem. Replace the spring case assembly (key 27). 8. Adjust the initial spring set per the Spring Adjustment section in this manual. Parts ...
Page 17 - Repair Kits; Parts List
Instruction Manual D103042X012 D4 Valve November 2013 17 Repair Kits Note All repair kits are supplied with hydrogenated nitrile bonnet O-ring. FKM(fluorocarbon) bonnet O-ring must be ordered separately whenrequired. Description Part Number * Packing Repair Kit Includes key numbers 4, 8, 12 (2 req'd...
Page 19 - Appendix A
Instruction Manual D103042X012 D4 Valve November 2013 19 Appendix A Note These instructions apply to valves manufactured with serial numbers less than 18679262. Valve Packing WARNING Observe the warning at the start of the Maintenance section. The valve stem packing can only be accessed from within ...
Page 20 - Figure 6. Fisher D4 Belleville Spring Procedure
Instruction Manual D103042X012 D4 Valve November 2013 20 Figure 6. Fisher D4 Belleville Spring Procedure BELLEVILLE SPRINGS REASONABLY TIGHT TO SEAT THE PACKING BELLEVILLE SPRINGS FINGER TIGHT, THEN TIGHTEN 1/2 TURN (3 FLATS ON THE RETAINER) BONNET DESIGN FOR VALVES (2006 AND NEWER) WITH SERIAL NUMB...
Page 21 - Figure 7. Lubrication Locations on Packing; Refer to figures 6 and 7.
Instruction Manual D103042X012 D4 Valve November 2013 21 Figure 7. Lubrication Locations on Packing FEMALE PACKING ADAPTER MALE PACKING ADAPTER PACKING RING LUBRICATE WITH 3mm (1/8 INCH BEAD) OF SUPPLIED HIGH PERFORMANCE FLUORINATED GREASE LUBRICATE WITH 3mm (1/8 INCH BEAD) OF SUPPLIED HIGH PERFORMA...
Page 22 - detected by an increase in torque between 6 and 7 flats.
Instruction Manual D103042X012 D4 Valve November 2013 22 8. Install the Belleville springs (key 11). The Belleville springs (key 11) should be single stacked with the I.D. of the inner spring contacting the packing spacer (key 14) and the O.D. of the outer spring contacting the packing retainer (key...