Emerson Fisher 8560- Manuals

Emerson Fisher 8560– User Manual in PDF format online.

Manuals:

User Manual

User Manual Emerson Fisher 8560

Summary

Page 2 - Instruction Manual; Table 1. Specifications

Instruction Manual D102013X012 8560 Valve December 2010 2 Table 1. Specifications Valve Size and End Connection Styles NPS J 2, J 3, J 4, J 6, J 8, J 10, and J 12 valves and in Wafer or Single flanged style (NPS 2 available in wafer only) Maximum Inlet Pressure (1) Carbon Steel and Stainless Steel V...

Page 3 - Installation; WARNING

Instruction Manual D102013X012 8560 Valve December 2010 3 Table 2. Valve Size, Shaft Diameter, and Approximate Weight VALVE SIZE, NPS CLASS SHAFT DIAMETER APPROXIMATE WEIGHT Wafer‐Style Single‐Flange mm Inches kg Pounds kg Pounds 2 150/300/600 12.7 1/2 4.3 9.5 ‐ ‐ ‐ ‐ ‐ ‐ 3 150 12.7 1/2 4.5 10 6.4 1...

Page 4 - Table 4. Construction Material Temperature Limits; CAUTION

Instruction Manual D102013X012 8560 Valve December 2010 4 Table 3. Maximum Allowable Inlet Pressure for M35‐1 and CW2M Valve Bodies (1) TEMPERATURE M35‐1 CW2M 150 300 600 (2) 150 300 600 (2) _ C Bar -46 to 38 93 149204260 15.813.813.112.711.7 41.336.534.133.132.8 82.772.768.265.865.5 20.017.915.913....

Page 5 - Figure 2. Maximum Pressure/Temperature Ratings; Valve Orientation; Note; Valve Direction; This seal is bidirectional. For optimal performance, high

Instruction Manual D102013X012 8560 Valve December 2010 5 Figure 2. Maximum Pressure/Temperature Ratings 1 NOTE: TEMPERATURE LIMITATIONS DO NOT ACCOUNT FOR THE ADDITIONAL LIMITATIONS IMPOSED BY THE BACKUP RING USED WITH THIS SEAL. TO DETERMINE THE EFFECTIVE TEMPERATURE LIMITATION OF THE APPROPRIATE ...

Page 6 - Figure 3. Flow Direction; FORWARD FLOW; Table 5. Special Spiral Wound Gasket Dimensions, Inches

Instruction Manual D102013X012 8560 Valve December 2010 6 Figure 3. Flow Direction RETAINER RING SIDE MFG LABEL FLOW ARROW RETAINER RING SIDE MFG LABEL FLOW ARROW ARROW SHOWS PREFERRED FLOW DIRECTION FOR SOFT SEALS FORWARD FLOW REVERSE FLOW ARROW SHOWS FLOW DIRECTION FOR NOVEX METAL SEAL,AND PREFERR...

Page 7 - Table 6. Stud Bolt and Hex Head Cap Screw Data; STUD BOLT; Installing the Valve in the Pipeline

Instruction Manual D102013X012 8560 Valve December 2010 7 Table 6. Stud Bolt and Hex Head Cap Screw Data (1) VALVE SIZE, NPS WAFER STYLE SINGLE FLANGE STYLE CL150 CL300 CL150 CL300 No. of Stud Bolts Size Dia Inch & Thread A Dimen‐ sion, Inch No. of Stud Bolts Size Dia Inch & Thread A Dimen‐ ...

Page 8 - For Fail‐Open Actuators:; Figure 5. Optional Shaft‐to‐Valve Body Bonding Strap Assembly; VIEW A‐A

Instruction Manual D102013X012 8560 Valve December 2010 8 1. For Fail‐Open Actuators: It will be necessary to provide a temporary loading pressure to the actuator diaphragm to move the valve disc to the closed position. Observe the above Warning when closing the valve. If a loading pressure is requi...

Page 9 - Select and install two pipe line gaskets.; Packing Adjustment and Shaft Bonding; For PTFE or graphite packing:; Maintenance

Instruction Manual D102013X012 8560 Valve December 2010 9 D Select and install two pipe line gaskets. D Flange Cap Screws: If line flange cap screws are used, be certain the cap screw threads engage the tapped holes to a depth equal to the flange cap screw diameter. 4. Install the remaining line ...

Page 10 - actuator cannot suddenly open or close the valve.; even when the valve has been removed from the; loosening the packing box pipe plug.; Stopping Leakage

Instruction Manual D102013X012 8560 Valve December 2010 10 packing, seal ring, disc, shaft, bearings, and other valve parts. Also, instructions are provided for changing valveaction, mounting, and adjusting the actuator. Refer to the actuator instruction manual for additional information formounting...

Page 11 - Removing the Actuator; TYPICAL ACTUATOR

Instruction Manual D102013X012 8560 Valve December 2010 11 D If tightening the packing flange nuts does not stop the leakage, use the following procedures to remove the control valve assembly from the pipeline. Remove the actuator when removing and replacing packing parts. D If the leakage comes f...

Page 12 - Packing Maintenance; Disassembly

Instruction Manual D102013X012 8560 Valve December 2010 12 3. With the disc in the closed position, remove line bolting, remove the control valve assembly from the pipeline, and place it on a flat working surface with the seal retainer ring facing up. 4. If a grounding strap is used (see figure 5), ...

Page 13 - Figure 7. Actuator Mounting Styles and Positions; SECTIONAL THROUGH HOUSING; Assembly; ENVIRO‐SEAL Packing System for Rotary

Instruction Manual D102013X012 8560 Valve December 2010 13 Figure 7. Actuator Mounting Styles and Positions C0784 TYPICAL ACTUATOR (1052) SECTIONAL THROUGH HOUSING ACTUATOR ROD TURNBUCKLE ACTUATOR ROD END BEARING ACTUATOR LEVER LEVER INDEX MARKS (4) VALVE SHAFT INDEX MARK ACTUATOR LOCKINGCAP SCREW A...

Page 15 - Figure 8. Packing Arrangements; ENVIRO‐SEAL PTFE PACKING SYSTEM

Instruction Manual D102013X012 8560 Valve December 2010 15 Figure 8. Packing Arrangements PACKING FOLLOWER (KEY 102) PACKING SET (KEY 105) PACKING RING(KEY 108) PACKING BOX RING(KEY 107) PACKING FLANGE(KEY 102) SPRING PACK ASSEMBLY (KEY 103) ANTI‐EXTRUSION RING (KEY 106) PACKING SET(KEY 105) PACKING...

Page 16 - onto the studs only enough to stop leakage.; Seal Ring Maintenance for NPS 3 through 12; Figure 9. Retainer Ring Knock‐Out Flat; Key numbers are shown in figure 14 unless otherwise noted.

Instruction Manual D102013X012 8560 Valve December 2010 16 1. Install the new packing parts (see figure 8). Install the packing follower and finger tighten the packing flange nuts onto the studs only enough to stop leakage. 2. If the valve was equipped with a bonding strap assembly (figure 5), re‐in...

Page 17 - For valves with press‐fit retainer rings:; Clean all sealing surfaces and parts before re‐assembly.

Instruction Manual D102013X012 8560 Valve December 2010 17 1. Remove the retainer ring (key 2, figure 10): For valves with press‐fit retainer rings: D Place the valve on blocks with the seal retainer facing down. (Note: Position blocks so they do not restrict the retainer ring removal.) D Rotate t...

Page 18 - Figure 10. Disc Rotation Indication; DISC IN THE; DISC ROTATION INDICATION; Installing PTFE seal rings:

Instruction Manual D102013X012 8560 Valve December 2010 18 Figure 10. Disc Rotation Indication RETAINERRING(KEY 2) DISC STOP INDICATESAPPROXIMATEDISC POSITION ACTUATOR ENDOF VALVE SHAFT SET ACTUATOR TRAVEL STOPS TO OBTAIN ANEQUAL DISTANCE TO DISC SURFACE AS SHOWN. DISC IN THE CLOSED POSITION DISC IN...

Page 19 - Figure 11. Available Seal Configurations; NOVEX METAL SEAL; NPS 2 METAL SEAL; Installing metal seals:; a. Rotate the disc to the open position as shown in figure 10.

Instruction Manual D102013X012 8560 Valve December 2010 19 Figure 11. Available Seal Configurations NOVEX METAL SEAL PHOENIX III METAL SEAL PTFE, REINFORCED PTFE, AND UHMWPE SEALS BIDIRECTIONAL SEAL UNIDIRECTIONAL SEAL BIDIRECTIONAL SEAL A6301-1 RETAININGRING SPRING PRESSURE‐ASSISTEDSEAL HIGHPRESSUR...

Page 20 - Installing the retainer ring:; For valves with press‐fit retainer rings

Instruction Manual D102013X012 8560 Valve December 2010 20 CAUTION The seal ring will be damaged if the disc remains in the closed position during seal and retainer ring assembly. b. Install the metal seal ring assembly (see figure 11). 3. Installing the retainer ring: a. Valves with PTFE seal rings...

Page 21 - For valves with screwed retainer rings; Seal Ring Maintenance for NPS 2

Instruction Manual D102013X012 8560 Valve December 2010 21 g. Use three C‐clamps to hold the retainer in place. Locate one of the C‐clamps near the travel stop in the valve body, and the other two at 120 degrees from the stop. h. When cycling the disc for the first three times, use a dead‐blow hamme...

Page 22 - For a 316 stainless steel seal ring; Disc, Drive Shaft, and Bearing Maintenance for NPS 3 through 12

Instruction Manual D102013X012 8560 Valve December 2010 22 3. Unscrew the machine screws (key 17), and remove the seal retainer (key 2). Also remove the retainer clip (key 30). 4. Remove the seal ring or seal ring assembly(key 4). The spring (key 5) is removed with a PTFE seal ring. 5. For 316 stain...

Page 23 - For PEEK/PTFE CL150 and CL300 metal bearings, one piece bearings:

Instruction Manual D102013X012 8560 Valve December 2010 23 5. Rotate the disc (key 3) to the fully open position. 6. Locate the small ends of the taper pins. Drive the two taper pins (key 10) out towards the larger end of the pins. (Note: Attempting to drive the taper pins in the opposite direction ...

Page 24 - Installing the hollow pin and taper pin; up

Instruction Manual D102013X012 8560 Valve December 2010 24 c. When installing the disc spacer (key 7) position the curved side to match the valve body bore, and position it with the tab on the spacer pointing away from the disc stop as shown in figure 12. Note The disc spacer will have to be held in...

Page 25 - Disc, Shaft Assembly and Bearing Maintenance for NPS 2; Pull the shaft out through the actuator side of the valve.

Instruction Manual D102013X012 8560 Valve December 2010 25 6. Line‐up both holes in the disc hub with the holes in the drive shaft (key 8). (Note: The hole in the drive shaft is off‐set to prevent the shaft from being installed in the wrong position. Be sure the hole in the shaft is lined up withthe...

Page 26 - Clean the packing boxes and metal packing box parts.; Actuator Mounting

Instruction Manual D102013X012 8560 Valve December 2010 26 9. If either of the bearings (key 6) require maintenance or replacement, remove them. CAUTION When replacing a valve disc or shaft, a new disc/shaft/taper pin assembly (key 3) should be used. Using a new disc with aused shaft requires drilli...

Page 27 - Figure 13. Taper Pin and Hollow Pin Removal and Installation

Instruction Manual D102013X012 8560 Valve December 2010 27 REMOVAL TOOL DIMENSIONS Shaft Diameter A B C D mm 12.7 3.91 28.43 6.35 4.19 15.88 4.60 38.10 7.87 23.37 19.05 5.13 44.45 9.65 5.41 25.4 7.00 59.44 12.70 7.26 31.75 9.50 76.20 19.05 9.78 38.1 10.82 88.90 19.05 11.10 44.45 12.37 114.30 22....

Page 28 - Caution; Parts Ordering; ENVIRO‐SEAL Packing Arrangements

Instruction Manual D102013X012 8560 Valve December 2010 28 Note To obtain proper shutoff, the closed position of the A41/8560 valves must be set with the disc parallel to the retaining ring. Don'tuse the disc stop to set the actuator travel stops. 3. Adjust the actuator travel stop to limit the open...

Page 29 - ENVIRO‐SEAL Packing Repair Kits; Parts List

Instruction Manual D102013X012 8560 Valve December 2010 29 Repair Kits for ENVIRO‐SEALPacking Repair Kits include replacement parts for key 105 and106 for the shaft diameters listed below. ENVIRO‐SEAL Packing Repair Kits SHAFT DIAMETER (1) mm Inches 12.7 1/2 15.9 5/8 19.1 3/4 25.4 1 31.8 1‐1/4 38.1 ...

Page 31 - Packing

Instruction Manual D102013X012 8560 Valve December 2010 31 Packing Note Part numbers in this section are listed by shaft diameter (inches). SHAFT DIAMETER VALVE SIZE CL150 CL300 1/2 2 & 3 2 5/8 4 3 3/4 6 4 1 8 6 1‐1/4 10 8 1‐1/2 12 10 1‐3/4 ‐ ‐ ‐ 12 Key Description Part Number 100 Packing Stud ...

Page 34 - Figure 14. Valve Assembly for NPS 3 through 12

Instruction Manual D102013X012 8560 Valve December 2010 34 Figure 14. Valve Assembly for NPS 3 through 12 NOTE:KEYS 21, 22, AND 28 ARE NOT SHOWN. GRAPHITE PACKING 34B5064-A / DOC 75B0090‐A NOVEX SEAL PHOENIX III SEAL PTFE SEAL ALLOY FOLLOWER ASSY METAL BEARING CL150 SIZE 12 CL300

Page 36 - PTFE SEAL; Figure 15. Valve Assembly for NPS 2

Instruction Manual D102013X012 8560 Valve December 2010 36 NOTE: PARTS 21 AND 22 NOT SHOWN 75B0625 34B5064‐A PTFE SEAL METAL SEAL GRAPHITE PACKING TWO PIECE FOLLOWER Figure 15. Valve Assembly for NPS 2 Emerson Process Management Marshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Kent ME4 4QZ...

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