Page 2 - Instruction Manual; Introduction; Scope of Manual; To avoid personal injury or property damage it is important to; Description; CAUTION
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 2 Contents (cont'd) Valve Positioner Bypass Operation 26 . . . . . . . . . . . . . Input Signal Ranges 27 . . . . . . . . . . . . . . . . . . . . . . . . . Valve Positioner Split‐Range Operation 27 . . . . . . . . . Changing Valve Pos...
Page 3 - Independent Linearity:
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 3 Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners Note: Specifications for 3582 positioners include3582A, 3582C, 3582D, 3582G, and 3582NS unlessotherwise indicated Input Signal 3582: J 0.2 to 1.0 bar (3 to 15 psig)...
Page 4 - may
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 4 Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued) Operative Temperature Limits (1) Standard Construction3582 and 3582i: -40 to +71 _ C (-40 to +160 _ F) 3582NS: -40 to +82 _ C (-40 to +180 _ F) with EPD...
Page 5 - Table 3. Fisher 582i Electro‐Pneumatic Converter
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 5 Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters Input Signal 105 mm (4.125 inches) of valve stem travel;adjustable to obtain full output signal with lesserstem travels Output Signal Type: J 0.2 to 1.0 bar (3...
Page 6 - valves instead of pressure gauges.; Specifications
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 6 Description (continued) Under the 10CFR50, Appendix B, quality assurance program, the 3582NS positioner is qualified commercial gradededicated. These can be supplied as 10CFR, Part 21 items. The 3582i is an electro‐pneumatic valve p...
Page 7 - Educational Services; Installation; WARNING
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 7 Refer to the unit nameplate to determine the type of positioner or transmitter, supply pressure, etc. WARNING This product is intended for a specific current range, temperature range and other application specifications. Applyingdif...
Page 9 - FM
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 9 CSA Intrinsically Safe, Explosion proof, Type n, Dust‐Ignition proof, DIV 2 No special conditions for safe use. Refer to table 4 for additional information. Table 4. Hazardous Area Classifications for Fisher 582i Converter (1) —CSA ...
Page 10 - Standards Used for Certification
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 10 ATEX Standards Used for Certification EN 60079-0: 2012 EN 60079-31: 2009 EN 60079-1: 2007 EN 61241-0: 2006 EN 60079-11: 2012 EN 61241-1: 2004 EN 60079-15: 2010 EN 61241-11: 2006 Special Conditions for Safe Use Intrinsically Safe Th...
Page 11 - —ATEX
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 11 Table 6. Hazardous Area Classifications for Fisher 582i Converter (1) —ATEX Certificate Certification Obtained Entity Rating Temperature Code ATEX II 1 G & D Intrinsically SafeGasEx ia IIC T4/T5/T6 Ga Ui = 30 VDCIi = 150 mAPi =...
Page 12 - Conditions of Certification; Ta
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 12 IECEx Conditions of Certification Intrinsically Safe WARNING Substitution of components may impair intrinsic safety. -40 _ C ≤ Ta ≤ +71 _ C; T6 (Ta ≤ +47 _ C); T5 (Ta ≤ +62 _ C); T4 (Ta ≤ +71 _ C) Entity Parameters Ui = 30 V, li = ...
Page 13 - Mounting; Figure 2. Mounting Assembly
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 13 Mounting Key numbers used in this procedure are shown in figure 2 except where indicated. 1. Figure 2 shows the various mounting parts required for mounting on Fisher actuators. Mounting parts for actuators that require spacers hav...
Page 14 - , mount the regulator on the; shaft arm are aligned with the case index marks as shown in figure 6.; Check the travel pin setting using the following procedures:
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 14 2. As shown in figures 2 and 4 attach the connector arm (key 48) to the stem connector so that the connector arm extends through the yoke legs on the side of the lower mounting boss. 3. Attach the valve positioner or valve stem pos...
Page 15 - Figure 3. Spacing for Mounting on Other than Fisher Actuators
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 15 degrees as the actuator is stroked, and the 30‐degree index marks on the cam will be short of aligning with thecase index marks. If necessary, adjust the travel pin position so that the 30‐degree marks are the same distancefrom the...
Page 17 - Figure 6. Rotary Shaft Arm and Case Index Marks
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 17 Figure 6. Rotary Shaft Arm and Case Index Marks 70CA0750‐CA2452‐2 CASE INDEX MARKS 30 DEGREES 30 DEGREES 30‐DEGREEARM INDEXMARKS 0‐DEGREEARM INDEXMARKS ARM AT MID‐TRAVEL POSITIONACTUATOR STEM TRAVEL INDEXES NOTES: ......... MAXIMUM...
Page 18 - Changing Cam Position; Pressure Connections
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 18 Changing Cam Position Refer to figure 21 for a typical cam illustration and key number locations. Note D For Valve Positioners: The small arrow on the cam must point in the direction of stem movement with increasing actuator diap...
Page 19 - Figure 7. Typical Dimensions and Connections
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 19 Figure 7. Typical Dimensions and Connections 11B6519‐G11B6520‐FC0775‐1 246.1 (9.69) 182.6 (7.19) 141.2 (5.56) 119.1 (4.69) 7.9 (.31) 289.0 (11.38) 8.6 (.34) ∅ HOLES SPACED 17.5 (.69)APART 139.7 (5.50) 57.2 (2.25) 12.7 (0.50) 261 (1...
Page 20 - Figure 8. Diagnostic Connections
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 20 mounted on the positioner. For the 3582NS the regulator can be mounted on the mounting plate with the positionerbut not on the positioner. The supply pressure should be high enough to permit setting the regulator 0.3 bar (5 psi)abo...
Page 21 - Vent; Electrical Connections for 3582i Valve Positioner
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 21 Vent WARNING Personal injury or property damage could result from fire or explosion of accumulated gas if a flammable gas is used as thesupply pressure medium and the positioner/actuator is in an enclosed area. The positioner/actua...
Page 22 - Figure 9. Typical Field Wiring Diagram; CONTROL
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 22 Use the 1/2‐14 NPT conduit connection on the 582i converter housing for installation of field wiring. For Class I,Division I explosion‐proof applications, install rigid metal conduit and a seal no more than 457 mm (18 inches) fromt...
Page 23 - 82i Converter Installation; additional screws fasten the plate to the actuator.
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 23 582i Converter Installation Note Contact your Emerson Process Management sales office for application information before upgrading an existing 3582 valvepositioner by field installation of a 582i electro‐pneumatic converter. WARNIN...
Page 24 - the valve positioner.; Operating Information; Valve Positioner Cam Information
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 24 When the positioner is correctly attached to the mounting plate, proceed with the installation by taking the controlvalve/actuator/positioner package out of service. 2. Properly vent the actuator loading pressure and the supply pre...
Page 25 - Figure 12. Cam Characteristic Curves
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 25 for example, the stem will travel 50 percent with cam A, 68 percent with cam B, and 32 percent with cam C. Figure 13shows how the flow characteristics change when using the cams with a valve that has equal percentagecharacteristics...
Page 26 - Valve Stem Position Transmitter Cam Information; Valve Positioner Bypass Operation
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 26 When cam A is the operating cam, there is a linear relationship between an incremental instrument pressure changeand the resultant valve stem travel. The flow characteristic is that of the control valve. Installing either cam B or ...
Page 27 - Input Signal Ranges; Table 9. Standard Instrument Input Signals and Range Springs; Valve Positioner Split‐Range Operation; Table 10. Split‐Range Capabilities
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 27 With a reverse‐acting or split‐range valve positioner, the bypass handle may be locked in the POSITIONER position sothat bypass cannot be used. To lock the bypass handle in the POSITIONER position, first shut off the instrument and...
Page 28 - Changing Valve Positioner Action; Figure 15. Partial View for Beam Leveling and Calibration; Changing Valve Stem Position Transmitter Action
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 28 On some applications where the input signal span is comparatively small (as found with split‐range applications), the nozzleadjustment may not be enough to set the proper starting point. Also, some difficulty may be experienced in ...
Page 29 - Hook the spring into the spring retainer bracket.; Beam Alignment
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 29 1. Unhook the spring (key 38), and remove the cam bolt (key 6), cam (key 4), and spring retainer bracket (key 43). 2. Screw the locking nut (key 45) all the way onto the cam bolt. Note If the arrow stamped on the cam points toward ...
Page 30 - (counterclockwise) approximately 4 turns and tighten the locknut.
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 30 To level the beam, proceed as follows: Note In the following steps, if the required rotary shaft arm position cannot be attained when adjusting a pivot point, adjust one of theother pivot points slightly. Then, repeat the original ...
Page 31 - Calibration; step 4, repeat step 3 to provide proper zero.
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 31 Figure 16. Rotary Shaft Arm 0‐Degree and Case Index Marks, Location and Alignment 1 1 NOTE: ALIGN INDEX MARKS AS SHOWN FOR MID‐TRAVEL POSITION. A2452‐3 CASE INDEX MARKS 0‐DEGREEARM INDEXMARKS ARM AT MID‐TRAVEL POSITION ACTUATOR STE...
Page 32 - Table 11. Minimum Travel with Given Pin Position; Principle of Operation
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 32 Note The positioner will fully vent or pressurize the actuator to supply pressure at the ends of actuator travel when the positioner iscalibrated correctly. Failure to properly calibrate the positioner may result in reduced seat lo...
Page 33 - Figure 17. Schematic Illustration of Fisher 3582 Positioner; Figure 18. Schematic Illustration of Fisher 3582i Positioner
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 33 Figure 17. Schematic Illustration of Fisher 3582 Positioner 22A7965‐AA2453‐2 OUTPUT TOACTUATOR RELAY INSTRUMENT INPUT BELLOWS SUPPLY FEEDBACK AXIS PIVOT NOZZLE FLAPPER ASSEMBLY DIRECT ACTINGQUADRANT INPUT AXIS CAM REVERSE ACTINGQUA...
Page 34 - 583 Valve Stem Position Transmitters; Figure 19. Schematic Illustration of Fisher 3583 Transmitter
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 34 3583 Valve Stem Position Transmitters 3583 (3583, 3583C) pneumatic valve stem position transmitters are mechanically linked to the valve stem in adiaphragm‐actuated, sliding‐stem control valve package. A change in the position of t...
Page 35 - Maintenance
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 35 the beam to pivot about the feedback axis and moving the flapper closer to the nozzle until equilibrium is reached. Theposition transmitter output pressure is again proportional to the valve stem position. Maintenance Due to normal...
Page 36 - Changing the Range Spring
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 36 In case of operational difficulties, the valve positioner or valve stem position transmitter should first be checked to seethat adjustments have been properly made. All pressure lines and connections should be checked for leaks. Th...
Page 37 - Replacing the Nozzle O‐Ring; Unless otherwise noted, key numbers are shown in figures 20 and 22.; positioner or transmitter.; Replacing the Relay
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 37 1. Remove the screw (key 34G), and lift out the bypass handle or manifold. 2. Remove the gasket. 3. Apply lubricant (key 94) to both sides of the replacement gasket when used with the bypass assembly of 3582 valve positioners. Do n...
Page 38 - Adjusting the Flapper Pivot; Key numbers used in this procedure are shown in figure 20.; Replacing the 582i Converter Primary O‐Ring and Filter; Replacing the 582i Converter Housing Cap O‐Ring; Key numbers used in this procedure are shown in figure 26.; Removing the 582i Converter
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 38 1. For valve positioners using a bypass, direct action, and a full‐range input signal, place the positioner in bypass operation by moving the bypass handle to BYPASS. Then, shut off the supply pressure. For all other valve position...
Page 39 - procedures for reassembling the 582i converter.; Reassembling the 582i Converter; the valve positioner completely.
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 39 Note To check the operation of the I/P module, remove the pipe plug (key 12), and connect a pressure gauge. Provide a 1.4 bar (20 psig)supply pressure to the converter. With a 4 mA signal the pressure output should read 0.16 to 0.2...
Page 40 - Apply a 20 milliampere DC current input signal to the converter.; Parts Ordering; Parts Kits
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 40 6. Plug the output connection and apply 2.4 bar (35 psig) to the supply pressure connection. CAUTION Do not apply a signal greater than 35 mA to the I/P module. Higher signal values may damage the converter module. 7. Apply a 20 mi...
Page 41 - Parts List
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 41 Parts List Positioner/Transmitter CommonParts (figure 21) Note Parts in the following list are common to both 3582 valve positionersand 3583 position transmitters, unless identified by specific typenumber. Note Part numbers are sho...
Page 43 - Figure 22. Nozzle Sub‐Assembly
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 43 Figure 22. Nozzle Sub‐Assembly 12A7441‐C Key Description Part Number 21 Flapper Assembly Retainer, SST 23 Self Tapping Screw, pl steel (2 req'd) 25 Nameplate, aluminum 26 Self Tapping Screw, steel (2 req'd) 27 Extension Spring, SST...
Page 45 - Figure 24. Fisher 3582 Block Assembly with Bypass
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 45 For Units With Bypass (figure 24) Note Bypass block assembly (key 34) and parts are listed below. Non‐bypassblock assembly (also key 34) and parts are listed following the bypassblock assembly and parts. Key Description 34 Block As...
Page 48 - Mounting Parts
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 48 Mounting Parts For Mounting 3582, 3582i, or 3583 Only(figure 2) Note Contact your Emerson Process Management sales office for mounting FSNumbers. Part numbers are shown for recommended spares only. For partnumbers not shown, contac...
Page 53 - Figure 27. Typical Application of Transmitter and Positioner
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 53 For Mounting 3582, 3582i, and 3583 on657 or 667 Actuator with Side‐MountedHandwheel Key Description Note Part numbers are shown for recommended spares only. For partnumbers not shown, contact your Emerson Process Management salesof...
Page 54 - FlowScanner; Loop Schematics
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 54 Diagnostic Connections (figure 8) FlowScanner t valve diagnostics system hook‐up. Includes connector body and body protector. Ifordered for units with gauges, a stem is also included. Note Part numbers are shown for recommended spa...
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