Page 2 - Instruction Manual; Introduction; Scope of Manual; To avoid personal injury or property damage, it is; Description; The receiver/controllers described in this manual provide:; Specifications; Specifications are shown in table 1.
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 2 Introduction Scope of Manual This manual provides installation, startup, calibration, maintenance, and parts ordering information for 2506 and2516 receiver/controllers. Figure 1 shows a 2506 receiver/controller. Figure 2 shows...
Page 3 - Table 1. Specifications
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 3 Table 1. Specifications Available Configurations For additional information, refer to table 2 2506: A receiver/controller (1) that is set for either proportional or snap action (S) control or for eitherdirect or reverse (R) ac...
Page 4 - Approximate Weight; However, the product; Table 2. Additional Information; Table 3. Supply Pressure Data; Educational Services
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 4 Table 1. Specifications (continued) Approximate Weight 4.54 kg (10 Pounds) Declaration of SEP Fisher Controls International LLC declares thisproduct to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Dire...
Page 5 - Installation; WARNING; Mounting the Controller; Figure 3. Dimensions and Location of Connections
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 5 Installation WARNING To avoid personal injury or property damage resulting from the sudden release of pressure: D Always wear protective clothing, gloves, and eyewear when performing any installation procedures to avoid perso...
Page 6 - Figure 5. Yoke Mounting; Wall Mounting
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 6 Actuator Yoke Mounting See figure 4 for a typical mounting plate. Key numbers are shown in figure 5. 1. Locate the mounting plate (key 164, figure 5). Select appropriate mounting holes in the mounting plate for the receiver/co...
Page 7 - Figure 6. Wall Mounting; Actuator Diaphragm Case Mounting; See figure 7 for key number locations.
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 7 Figure 6. Wall Mounting AD4913‐HA3847‐1 194 (7.62) MOUNTINGPLATE (KEY 164) SPACER(KEY 78) CAP SCREW ANDLOCKWASHER(KEYS 39 AND 83) SPACER (KEY 174) SIDE VIEW mm (INCH) 1. Install lock washers (key 83) on the cap screws (key 39)...
Page 8 - attach the mounting plate to the back of the receiver/controller.; Pipestand Mounting; See figure 8 for key number locations.
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 8 1. Locate the receiver/controller mounting holes in mounting bracket (key 164, figure 7). 2. Place the two cap screws (key 48) through the receiver/controller mounting plate holes from “back to front''. Engage the threads in t...
Page 9 - clamp includes two nuts. Tighten clamp nuts.
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 9 3. Attach the mounting plate with receiver/controller to a 2‐inch (nominal) pipe with pipe clamps (key 175). Each pipe clamp includes two nuts. Tighten clamp nuts. 4. If supply pressure is piped through a filter/regulator, the...
Page 11 - Connections; If remote venting is required, see the Vents subsection below.
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 11 Figure 11. Typical Transmitter and Receiver Installation with an Indicator and Remote Set Point Connection DF5379‐AA3702‐2 CONTROLLER/TRANSMITTERSUPPLY 3 2500CONTROLLER/TRANSMITTER INDICATOR SUPPLY PANELLOADERREMOTESET POINTA...
Page 13 - See figure 3 for vent locations.; Remote Set Point Connection; Startup
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 13 See figure 3 for vent locations. A receiver/controller may be ordered with one of two vent configurations: D Standard, with 1/4‐inch case vent open. The standard receiver/controller case (key 1) is not drilled and tapped for...
Page 14 - to stabilize control.; Adjustments; Set Point Adjustment
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 14 To start the system: D For all receiver/controllers, perform steps 1 and 2. 1. See table 3 for specific pressure limits. Be sure the correct supply pressure is available. If necessary, adjust the regulator to 1.4 bar (20 ps...
Page 15 - Remote Set Point Adjustment
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 15 To lower level or decrease density, rotate the knob in the opposite direction. The INCREASE OUTPUT PRESSURE orRAISE LEVEL dial is graduated (in percent) to show approximate indications of the receiver/controller set point. Wh...
Page 16 - Calibration; See figure 14 for key number and adjustment locations.
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 16 The factory sets this valve to relieve when the differential pressure between the proportional and reset bellows reaches5 psi. To set the valve to relieve when the differential pressure is as low as 2 psig, turn the adjustmen...
Page 17 - move it to the right and repeat steps 4 and 6 through 10.; Principle of Operation; Direct Action Receiver / Controller Schematic
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 17 9. The output pressure should be 1 bar (15 psig) for a 0.2 to 1 bar (3 to 15 psig) or 2 bar (30 psig) for a 0.4 to 2 bar (6 to 30 psig) receiver/controller. If output pressure is within application tolerance, proceed to step ...
Page 19 - Maintenance; Changing Controller Action; See figure 14 for key number locations, unless otherwise directed.
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 19 The 2516F receiver/controller also features an anti‐reset windup valve. This valve provides differential pressure relief toprevent proportional pressure from exceeding reset pressure by more than a set value. The proportional...
Page 20 - Troubleshooting; Table 4.Troubleshooting Chart
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 20 These letters correspond to: direct (D), reverse (R), snap (S), and proportional (P) control action. To obtain the type ofcontrol desired, position the switch plates so that the proper letter appears in the cut‐out corner, as...
Page 21 - Testing Relay Deadband; requirements of the receiver/controllers.; Replacing Receiver/Controller Parts; Bellows Replacement; Removal
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 21 Table 5.Troubleshooting Chart (continued) Fault Possible Cause Check Correction 4. Receiver/controller remainsat full or zero output pressure. 4.1 Supply or output pressuregauge malfunction. 4.1 Insure the pressure gauges are...
Page 22 - an appropriate measurement capability.; Changing the Relay; Remove the relay to replace it.; See the testing relay deadband procedures in this section.; Changing Proportional or Reset Valve; Parts Ordering
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 22 3. Secure the screws (key 96) and replace the tubing. 4. Check all tubing connections and the bellows screws for leaks. Tighten as necessary and proceed to the Calibration section. 5. If a bellows assembly (key 65) with a dif...
Page 23 - Parts Kits
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 23 Parts Kits Key Description Part Number Receiver/Controller Repair Kits Contains keys 17, 19, 21, 24, 38, and 45 Standard Temperature R2506X00L12 High Temperature R2506X00H12 Relay Replacement Kit Contains key 22 (43 for 25...
Page 27 - Mounting Parts
Instruction Manual D200129X012 2506/2516 Receiver/Controller April 2014 27 Mounting Parts Note Part numbers are shown for recommended spares only. For partnumbers not shown, contact your Emerson Process Management salesoffice. Key Description Yoke Mounting (figures 3 and 4) 39 Cap screw (2 req'd) ...