Page 2 - Description; Available Configurations; WaRNING; and/or fire causing property damage and
CP400 Series 2 Description The CP400 Series regulators are pressure-loaded regulators intended for general pressure reduction for commercial and industrial applications using pressure factor measurement, also referred to as fixed factor billing.Overpressure protection options include the Type CP403 ...
Page 3 - External; Specifications; seat leakage or thermal expansion only other; Orifice Sizes; with flanged body; Inlet Pressure Ratings and Flow and Sizing Coefficients
CP400 Series 3 Available Configurations See Table 1 Body Sizes, end Connections Styles and Pressure Rating (1) See Table 4 Maximum Operating Inlet Pressure (1) See Table 2 Maximum Outlet Pressures (1) See Table 3 Outlet Pressure Ranges See Table 5 Orifice Sizes See Table 2 Flow and IEC Sizing Coeffi...
Page 4 - Body Sizes, Material, End Connections and Pressure Ratings
CP400 Series 4 Table 5. Outlet Pressure Ranges TyPe OUTLeT PReSSURe RaNGe (1) SPRING NUMBeR PaRT NUMBeR SPRING COLOR SPRING WIRe DIaMeTeR SPRING fRee LeNGTH psig bar Inch mm Inch mm CP400, CP403 (2) and CP404 1 to 2 69 mbar to 0.14 1 GE30199X012 Yellow Stripe 0.085 2.16 1.47 37.3 2 to 5 0.14 to 0.34...
Page 5 - CP403 Series Spring Ranges (With Token Relief)
CP400 Series 5 Table 8. CP403 Series Spring Ranges (With Token Relief) TyPe PRIMaRy ReGULaTOR INTeGRaL MONITOR Typical Setpoint Spring Range Spring Color Minimum Setpoint Spring Range Spring Color psig bar psig bar psig bar psig bar CP403IT and CP403ET 1 69 mbar 1 to 2 69 mbar to 0.14 Yellow Stripe ...
Page 6 - Principle of Operation; Type CP400 Base Regulator Operation; Increasing Downstream Demand
CP400 Series 6 Principle of Operation Type CP400 Base Regulator Operation The CP400 Series has spring-to-close construction. The CP400 Series uses a 67CP Series loading pressure regulator to supply loading pressure to the top of the main diaphragm. Since the loading pressure regulator controls the m...
Page 7 - Type CP403 Integral Monitor Operation
CP400 Series 7 Figure 3. Type CP403IT Pressure Loaded Regulator with True-Monitor™ and Internal Pressure Registration Operational Schematic TyPe 67CPR PReSSURe LOaDING ReGULaTOR WIDe-OPeN INTeGRaL MONITOR ReGULaTOR PRIMaRy ReGULaTOR aDJUSTING SCReW CONTROL SPRING MONITOR LeveR GUIDeD STeM MONITOR DI...
Page 8 - the limits given in the Specifications; Type; CaUTION; the limits in Specifications section may
CP400 Series 8 Installation and Overpressure Protection ! WaRNING Personal injury or system damage may result if this regulator is installed, without appropriate overpressure protection, where service conditions could exceed the limits given in the Specifications section and/or regulator nameplate.R...
Page 10 - External Pressure Registration, and Token Relief; the limits specified in the Specifications; General Installation Instructions; Installation Location
CP400 Series 10 Figure 7. Typical CP404 Downstream Control Line Connection (Pressure Loading Regulator Not Shown) Type CS404ET with Slam-Shut Module, External Pressure Registration, and Token Relief December 2008 CS400 Series PRIMaRy ReGULaTOR 20 INCHeS / 0.5 m DOWNSTReaM BLOCK vaLve SLaM SHUT UPSTR...
Page 11 - Startup
CP400 Series 11 Regulators Subjected to Heavy Snow Conditions Some installations, such as in areas with heavy snowfall, may require a hood or enclosure to protect the regulator from snow load and vent freeze over. Downstream Control Line Installation A CP400 Series regulator with an EN or ET in the ...
Page 12 - adjustment; CP400 Series with Integral Monitor; to stop flow in the event of a line break.; integral Type VSX/regulator configurations.
CP400 Series 12 instruction manual for Type vSX4 Slam shut for adjustment and maintenance of the slam shut.The range of allowable pressure settings for the primary regulator is stamped on the nameplate. If the required setting is not within this range, substitute the correct spring (as shown in Tabl...
Page 13 - Shutdown; by reverse pressurization of the regulator. The steps; Maintenance and Inspection; first isolating the regulator from system; To Replace Main Diaphragm; Unscrew and remove the cap screws (key 15) and
CP400 Series 13 Step 4: • Once the operator feels the click of the re-latch occurring, the reset button (key 30) should be pushed completely back into its original position. Shutdown Installation arrangements may vary, but in any installation it is important that the valves be opened or closed slowl...
Page 14 - To Replace Valve Disk and Orifice; Trim Maintenance; Regulator Reassembly; Parts Ordering; CP400 Series Pressure Loaded
CP400 Series 14 *Recommended spare part To Replace Valve Disk and Orifice 1. Remove the tubing connector (key 29, Figure 8) from the regulator body (key 70, Figure 8). 2. Remove the two cap screws (key 71) which hold the union ring (key 17) portion of the lower casing to the body. 3. The regulator c...
Page 16 - CP400 Series Body Assemblies
CP400 Series 16 Key Description Part Number 25* Orifice, Aluminum 3/16-inch / 4.8 mm T1122409012 1/4-inch / 6.4 mm T12522T0012 3/8-inch / 9.5 mm T1122309012 1/2-inch / 13 mm T1122009012 5/8-inch / 16 mm GE31234X012 3/4-inch / 19 mm T1121909012 26* OPP Orifice With Integral Monitor Orifice, 1-inch / ...
Page 17 - CP400 Series Diaphragm and Stem Assembly
CP400 Series 17 DIaPHRaGM aND STeM aSSeMBLy Figure 11. CP400 Series Diaphragm and Stem Assembly Figure 12. CP400 Series Registration Options GE27401_B INTeRNaL ReGISTRaTION eXTeRNaL ReGISTRaTION aPPLy LUBRICaNT (L) (1) L = SILICON GReaSe SIDe vIeW Figure 10. CP400 Series Pressure Loaded Pressure Red...
Page 18 - CP400 Series Slam shut and Integral Monitor Modules
CP400 Series 18 GE27401 Figure 13. CP400 Series Slam shut and Integral Monitor Modules GE27401_C aPPLy LUBRICaNT (L) (1) : L1 = aNTI-SeIZe LUBRICaNT L2 = SILICON GReaSe 1. Lubricants must be selected such that they meet the temperature requirements. TRUE-MONITOR™ ASSEMBLY 26 L1 27 70 L2 27 L2 25 101...
Page 20 - 7CP Series Pressure Loading Regulator
CP400 Series ©Emerson Process Management Regulator Technologies, Inc., 2009, 2014; All Rights Reserved Industrial Regulators Emerson Process Management Regulator Technologies, Inc. USA - Headquarters McKinney, Texas 75070 USA Tel: +1 800 558 5853 Outside U.S. +1 972 548 3574 Asia-Pacific Shanghai 20...