Emerson ControlWave EFM FGR09CSU- Manuals
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User Manual Emerson ControlWave EFM FGR09CSU
Summary
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Contents iii Contents Chapter 1 – Introduction 1-1 1.1 Scope of the Manual .................................................................................................................1-2 1.2 Physical Description .........
ControlWave Micro Instruction Manual (CI-ControlWave Micro) iv Contents Revised May-2011 3.8 Isolated Analog Input (AI) Module...........................................................................................3-25 3.9 Isolated Analog Output (AO) Module ..........................................
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Introduction 1-1 Chapter 1 – Introduction This manual focuses on the hardware aspects of the ControlWave Micro hybrid controller (called the “ControlWave Micro” or “Micro” throughout the rest of this manual). For informat...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 1-2 Introduction Revised May-2011 3-, 4- and 8-slot base housings with 2-, 4-, or 8-slot I/O expansion housings Wide operating temperature range: (–40 to +70 C) (–40 to 158 F) Variety of I/O modules (including mixed I/O) for cost-...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Power Supply/Sequencer module (PSSM) (see Section 1.5 and Chapter 2) CPU module (see Section 1.4 and Chapter 2 ) One or more I/O modules (see Section 1.7 and Chapter 3 ) Optional Expansion Communication modules (ECOMs) (see Section ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 1-4 Introduction Revised May-2011 1.3 Housings ControlWave housings (whether base or expansion) are gold irridite-plated aluminum designed either for wall, DIN rail, or panel-mounting. They contain the printed circuit board (PCB) backplane ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) CPU Module Configurations The CPU module has several basic configurations, all of which have an on-board backup battery and different combinations of communications ports: Table 1-1. CPU Module Configurations Number of RS-232 Ports Number o...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Figure 1-3. CPU Module with Two Serial and Two Ethernet Ports CPU Backup Battery CPU modules have a coin cell socket on the battery backup board that accepts a 3.0V, 300 mA-hr lithium battery. This 3.0V battery provides backup power for the...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Introduction 1-7 be retained during power outages or when the system has been disabled for maintenance is stored here. This includes the last states of all I/O points, audit/archive historical data (if not stored in FLASH),...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Figure 1-4. PSSM (with Run/Local/Remote Switch) Figure 1-5. PSSM (with Mode Switch) Board Fuse The PSSM is fused to protect the entire system using a 5x20mm slow blow fuse F1 rated at 3 Amps. 1-8 Introduction Revised May-2011
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 1.6 Expansion Communications Modules An optional Expansion Communications module (see Figure 1-6 ) provides two additional serial communications ports and optionally the choice of a piggy-backed dial-up modem or piggy-backed 900 MHz Spread ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Configuration jumpers on I/O modules accommodate individual field I/O user configuration. Terminations are pluggable and accept a maximum wire size of #14 AWG. All I/O modules have surge protection that meets C37.90-1978 and IEC 801-5 speci...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Figure 1-8. ControlWave Programming Environment The tools which make up the programming environment include: ControlWave Designer is your load-building package. It offers several different methods for you to create control strategy progra...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 1-12 Introduction Revised May-2011 The ACCOL3 Firmware Library, available within ControlWave Designer, includes a series of ControlWave-specific function blocks. These pre-programmed function blocks let you accomplish various tasks common...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Chapter 2 – Installation This chapter discusses the physical configuration of the ControlWave Micro, considerations for installation, and instructions for setting switches and jumpers on the CPU, PSSM, and ECOM modules. In This Chapter 2.1 ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Specifications for Temperature, Humidity and Vibration See document CWMICRO available on our website for detailed technical specifications for temperature, humidity, and vibration for the ControlWave Micro. This document is available on o...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-3 2. Installing PC-based software (ControlWave Designer) 3. Establishing communications 4. Creating an application-specific control strategy (ControlWave project). 5. Creating application-specific web pages (...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) One or more bezel assemblies; each bezel covers two I/O modules. Housing The base housing (or chassis) for the ControlWave Micro is an open-faced aluminum assembly. In use, you install a blue plastic cover (“bezel”) over each pair of inst...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2.2.2 Mounting the Housing You can mount base or expansion housings to a panel or a wall. When mounting one of these units to a panel or wall, place it according to the following guidelines: Ensure that the front of the ControlWave Micro ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2.2.3 Grounding the Housing Caution Do not install any modules in the base or expansion housings until you have mounted and grounded those housings at the designated installation site. Base housings have a ground lug (see Figure 2-2 through...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2.3 Power Supply/Sequencer Module (PSSM) Before we actually configure the PSSM and install it in the housing, we’re going to discuss some general information about how it works. 2.3.1 General Information about the PSSM The Power Supply/Sequ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-11 Figure 2-10. PSSM Module with Mode Switch, Display Interface, and without Watchdog Connector Two terminal blocks (see Figure 2-9 ) provide external input power and watchdog connector switch connections. Tw...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Watchdog Switch PSSMs optionally include a watchdog metal oxide semiconductor field-effect transistor (MOSFET) switch connector. The purpose of the watchdog connector is to trigger an external alarm or annunciator if the ControlWave enters ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-13 JP5 : Three-position Field Voltage Shutdown Trip Point Selection Jumper o 1-to-2 Installed = +12V Bulk Supply Field Voltage Shutdown Trip Point Selected o 2-to-3 Installed = +24V Bulk Supply Field Voltag...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2-14 Installation Revised May-2011 2.3.6 Wiring a Bulk DC Power Supply to the PSSM Caution At this time you can also connect power and watchdog wiring. However; for safety reasons and to prevent accidental damage to the your bulk DC power s...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-15 Component Bulk 24 Vdc Power Supply Bulk 12 Vdc Power Supply HART/BTI module 250 mA 500 mA Isolated RTD module 13.5 mA 27 mA Isolated LLAI module 26.3 mA 52.5 mA ECOM without modem/radio 22 mA 45 mA ECOM wi...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) enters a “watchdog” condition in which the CPU cannot control your process. A watchdog condition occurs when: A watchdog timer expires. This happens if the ControlWave project execution halts unexpectedly – “program crash.” The controll...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2.4 CPU Module The CPU module, which controls the ControlWave Micro and handles memory and communication functions, can only be installed in Slot #2 of the ControlWave Micro backplane. Note : Do not confuse the CPU module (which has communi...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Transmit LEDs Receive LEDs Revised May-2011 Installation 2-19 Comm. Port 1 RS-232 Comm. Port 3 RS-485 Comm. Port Status LEDs Ethernet Receive Transmit Port 1 LED LED Ethernet Port 1 Receive LED Transmit LED SW1 Recovery Mode User Configurat...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) conservation is an issue, you can disable these LEDs by removing the jumper.) Jumper 7 ( JP7 ) enables the Communication Port Status LEDs on the CPU module. It comes enabled from the factory. We recommend you leave these LEDs enabled duri...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-23 2.4.3 Connections to RS-232 Serial Port(s) on CPU or ECOM Modules An RS-232 port provides point-to-point, half-duplex and full-duplex communications (for a maximum of 20 feet using data quality cable). You...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2-24 Installation Revised May-2011 RS-232 COM Port Cables For the ControlWave Micro, half-duplex communications use Modbus or BSAP protocol, while full-duplex communications use point-to-point protocol (PPP). RS-232 ports use a “null modem”...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-25 Half-duplex Cable(CW*) Full-duplex (Null Modem) Cable (PC to CW* ) (PPP Protocol) (Internal Radio/Modem Configuration) P/N 392843-01-3 CW Micro 9-Pin Female “D” Connector P2 CW* or PC 9-Pin Female “D” Conn...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) P2 2-26 Installation Revised May-2011 (Looking into Connector Intf. Side of P1) Pin 1 (Wht/Grn Stripe) to Pin 1 = DCDPin 2 (Wht/Blu Stripe) to Pin 6 = DSR/RX+Pin 3 (Blu/Wht Stripe) to Pin 2 = RXD/RX- Pin 4 (Grn/Wht Stripe) to Pin 7 = RTSPin...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Table 2-12. RS-485 Port Connector Pin Assignment Pin RS-485 Signal RS-485 Description 1 N/A 2 RXD– Receive Data – Input 3 TXD– Transmit Data – Output 4 TXD+ Transmit Data + Output 5 GND/ ISOGND Ground/Isolated Ground 6 RXD+ Receive Data + I...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-29 enable receiver biasing and termination (as well as 2-wire or 4-wire selection) using an 8-position DIP switch located on the CPU and ECOM modules. See Table 2-5 in Section 2.4.2 Setting DIP Switches on th...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2-30 Installation Revised May-2011 Table 2-14. Ethernet 10/100Base-T CPU Module Pin Assignments Pin Description 1 Transmit Data+ (Output) 2 Transmit Data– (Output) 3 Receive Data+ (Input) 4 Not connected 5 Not connected 6 Receive Data– (Inp...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-31 2.5 Expanded Communications Module (ECOM) ControlWave Micros can support up to two optional expanded communications modules (ECOMs) which you can install only in slots #3 or #4 (in place of I/O modules). E...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Transmit LED 2-32 Installation Revised May-2011 SW1 Comm. Port 6/10RS-485 Network Configuration T1 T2 Isolation Transformers for Isolated RS-485 SW2 Comm. Port 7/11 k RS-485 Networ Configuration O N 1 2 3 4 5 6 7 8 O N 2 3 4 5 6 7 8 s Recei...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-33 2.5.2 RS-485 Ports Type 1 ECOMs include one RS-485 port. Type 2 ECOMs include two RS-485 ports. For information on connecting to these ports, including cabling information, see Section 2.4.4. 2.5.3 Radio M...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Note : You can place a polyphaser between the antenna and the radio’s SMA connector using two user-supplied RF cables. 3. Configure the FreeWave radio: Refer to the FreeWave Spread Spectrum Wireless Data Transceiver User Manual (LUM0002AF R...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Transmit LEDs Receive LEDs Revised May-2011 Installation 2-35 If In Slot #3 Comm. Port Assignments If In Slot #4 OPTION Populated by Order FreeWave Radio Modem Modem Comm. Port 4/8 Status LEDs Comm. Port 7/11 Status LEDs Comm. Port 6/10 Sta...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) LocalView) to assign ports. Configure a profile for the modem using AT commands submitted using a terminal emulation program (such as HyperTerminal). Users typically use AT commands only when checking the modem’s active or stored profile or...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Installation 2-37 Figure 2-27. PTSN Field Connections for ControlWave Micros Figure 2-28. Phone Cord Wiring The 56K PSTN modem is FCC-approved for use with public telephone lines. However, before you place a modem in operat...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) o Contains device with FCC Registration Number: AU7-USA-25814-M5-E o Ringer Equivalence Number (REN): 0.3B Note : The sum of all the RENs on your telephone lines should be less than five in order to assure proper service from the telephone ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Figure 2-29. Bezel Assembly 2.7 Optional Display/Keypads The ControlWave Micro supports two optional display/keypads: A 2-button keypad (shown in the left of Figure 2-30 ) A 25-button keypad (shown in the right Figure 2-30 ) Figure 2-30...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Both keypads use the same 4-line by 20-character LCD displays. You connect the keypad to the ControlWave Micro using a cable, one end of which has an RJ-45 jack (connected into the RJ-45 equipped with two plugs. This cable connects between ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-1 Chapter 3 – I/O Modules This chapter discusses the placement and wiring for I/O modules for the ControlWave Micro. The chapter begins with some general instructions on module installation that are common to ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Note: This step is beyond the scope of this manual. Refer to the ControlWave Designer Programmer’s Handbook (D5125) for further instructions. Caution Power down the ControlWave Micro before you install or remove any I/O module. Shut down an...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) ControlWave Micro I/O modules use compression-type terminals that accommodate up to #14 AWG wire. Insert the wire’s bared end (approx. ¼” max) into the clamp beneath the screw and secure the wire. To prevent shorts, ensure that no bare wire...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Use AWG 14 or smaller wire (consult with the field device manufacturer for recommendations) for remote terminations. Leave some slack and plan for wire routing, identification, and maintenance. Route the cables running between the I/O modul...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-5 3.3 Isolated Digital Input (DI) Module Isolated DI modules provide 16 isolated digital inputs. For 24V DI modules you can individually configure inputs for either externally sourced inputs or internally powe...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-6 I/O Modules Revised May-2011 source originating on the Power Supply/Sequencer module (PSSM). Setting Jumpers Set configuration jumpers W1 through W19 according to Table 3-3 . Use jumper W19 (see Figure 3-3 ) to enable or disable the +21...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-7 Figure 3-3. Isolated DI Module (Local Termination) Figure 3-4 shows the wiring assignments associated with a DIN-rail mounted terminal block assembly for a DI module associated with either internally sourced...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Figure 3-5. Isolated DI Module (Remote Termination, Internally Sourced or Externally Powered with and without Fuses) Software Configuration To use data from an isolated DI module you must add a CWM_DI16 board in ControlWave Designer’s I/O C...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3.4 Isolated Digital Output (DO) Module Isolated DO modules provide 16 DOs to control signaling functions. DO modules consist of a DO PCB with either two 10-point terminal block assemblies (for local termination) or two 14-pin mass terminat...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-11 function as follows: Table 3-6. Jumper Assignments: Isolated DO Module Jumper Purpose Description WI Configures DI1 Pins 1-2 installed = Manually enables status LEDs Pins 2-3 installed = Software enables st...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-13 Figure 3-8. Isolated DO Module (Remote Termination with Relay Isolated with 24 Vdc) Software Configuration To use data from an isolated DO module you must add a CWM_DO16 board in ControlWave Designer’s I/O ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3.5 Non-isolated Digital Input/Output (DI/O) Module Non-isolated DI/O modules consist of a digital input/output PCB with either two 10-point terminal block assemblies (for local termination) or two 14-pin mass termination headers (for remot...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Part Number Termination Connector Notes 396567-04-5: remote Includes LED daughterboard. Setting Jumpers DI/O modules provide 12 individually field configurable DIs and 4 non-configurable externally powered DOs. Using configuration jumpers W...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-16 I/O Modules Revised May-2011 Figure 3-10. Non-isolated DI/O Module (Remote Termination) Software Configuration To use data from a non-isolated DI/O module you must add a CWM_MD board in ControlWave Designer’s I/O Configurator, and then...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-17 3.6 Non-isolated Analog Input/Output & Analog Input Module Non-isolated Analog Input/Output (AI/O) modules support six externally sourced 4–20mA or 1–5 Vdc single-ended analog inputs and optionally, two...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Table 3-11 Non-Isolated AI/O Module Configurations Part Number Termination Connector Notes 396568-01-7: local 396568-02-5: remote Each non-isolated AI module (general part number 396569-XX-X ) consists of a PCB with six AIs and comes with a...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Wiring the Module Figure 3-11 shows field wiring assignments associated with the locally terminated AI/O and AI modules. Figure 3-12 shows field wiring assignments associated with remotely terminated AI/O and AI modules. Figure 3-11. Non-is...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-20 I/O Modules Revised May-2011 Figure 3-12. Non-isolated AI/O and AI Modules (Remote Termination) Software Configuration To use data from a non-isolated AI/O module you must add a CWM_MA board in ControlWave Designer’s I/O Configurator, ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-21 3.7 Non-isolated High Speed Counter (HSC) Input Module Non-isolated High Speed Counter (HSC) Input modules provide up to four inputs. You can individually configure HSC module inputs for either a 10 KHz (hi...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-22 I/O Modules Revised May-2011 Jumper Purpose Description W5 Programs Serial EEPROM Reserved for factory use only W6 Enables LEDs Pins 1-2 installed = Enables LEDs manually Pins 2-3 installed = Enables LEDs via software W7 & W8 Contr...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Note: Fuses F0, F2, F4, and F6 are 1/8 A. Figure 3-14. Non-isolated HSC Module (Remote Termination) Software Configuration To use data from a high speed counter module you must add a CWM_HSC4 board in ControlWave Designer’s I/O Configurator...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-25 3.8 Isolated Analog Input (AI) Module Isolated AI modules support eight 4–20 mA, 1–5 Vdc, or 0–10 Vdc differential analog inputs. AI modules consist of an AI PCB with two 10-point terminal block assemblies ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-26 I/O Modules Revised May-2011 Table 3-18 Isolated Analog Input Module Configurations Part Number Termination Connector Notes 396604-03-0 local 396604-04-8 remote Setting Jumpers AI modules have jumpers you can use to configure each of t...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Note: Fuses F0, F2, F4, and F6 are 1/8 A. Figure 3-16. Isolated AI Module (Remote Termination) Software Configuration To use data from an isolated analog input module you must add a CWM_AI8 board in ControlWave Designer’s I/O Configurator, ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3.9 Isolated Analog Output (AO) Module AO modules support four independently configurable 4–20 mA or 1–5 Vdc isolated analog outputs. Analog output circuitry is electrically isolated from the CPU power system. AO modules consist of an AO PC...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-31 Note: Fuses F0, F2, F4, and F6 are 1/8 A. Figure 3-18. Isolated AO Module (Remotely Terminated) Software Configuration To use data from an isolated analog output module you must add a CWM_AO4 board in Contr...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3.10 Non-isolated Mixed I/O (MI/O) Module Non-isolated Mixed I/O (MI/O) modules provide up to six individually field configurable DI/Os, four AIs, two HSC Inputs and, optionally, one AO. MI/O modules consist of an MI/O PCB with two 10-point...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-37 Figure 3-23. MI/O Module Wiring (Remote Termination) Software Configuration To use data from a mixed I/O module you must add a CWM_MIX board in ControlWave Designer’s I/O Configurator, and then configure it...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-38 I/O Modules Revised May-2011 3.11 Isolated Vac Digital Input Module Isolated Vac DI modules provide eight isolated DIs, which can interface to field-powered devices providing 110 Vac or 220 Vac. Table 3-24. Isolated Vac DI Module Gener...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-39 Wiring the Module Figure 3-24 shows field wiring assignments for a locally terminated Vac DI module. Figure 3-24. Isolated Vac DI Module Wiring (Local Termination) Software Configuration To use data from an...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3.12 Relay Isolated Vac/Vdc Digital Output Module Caution You cannot install a relay isolated Vac/Vdc DO module in slot #1 of any expansion housing. Relay isolated Vac/Vdc DO modules provide a total of eight isolated DOs to control signalin...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Table 3-27. Jumper Assignments: Isolated Vac DI Module Jumper Purpose Description W1 Enables DO status LED Pins 1-2 installed = Enables LEDs manually Pins 2-3 installed = Enables LEDs via software Wiring the Module Figure 3-25 shows field w...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-44 I/O Modules Revised May-2011 Figure 3-26. Isolated DI/O Module Wiring (Local Termination) Software Configuration To use data from an Isolated Digital Input/Output module you must add a CWM_MD board in ControlWave Designer’s I/O Configu...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3.14 Isolated Resistance Temperature Device (RTD) Input Module RTD Input modules provide a total of four inputs. Firmware detects the RTD type (2-, 3- or 4 platinum wire) via the installation of jumper wires on the terminal block for 2-wire...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-47 Figure 3-28. Isolated RTD Module Wiring (Remote Termination) Software Configuration To use data from an Isolated RTD Input module you must add a CWM_RTD4 board in ControlWave Designer’s I/O Configurator, an...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3.15 Isolated Low Level Analog Input (LLAI) Module Low Level Analog Input (LLAI) modules provide six individually isolated differential inputs for thermocouples or 10mV inputs plus one cold junction compensation (CJC) input for temperatur...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-50 I/O Modules Revised May-2011 Figure 3-30. Isolated LLAI Module Wiring (Remote Termination) Ranges & Errors Table 3-34 provides the accuracy, resolution and temperature range for the various thermocouples and 10mV LLAI inputs. Table...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-51 Input Type Accuracy/Range Resolution 25 C –20 C to +70 C C – Thermocouple 0 C to 2315 C 0.16 C 0.75 C 1.5 C N – Thermocouple – 270 C to – 260 C – 260 C to – 250 C – 250 C to – ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-53 3.16 Non-isolated HART ® /BTI Interface Module Non-isolated Highway Addressable Remote Transducer (HART)/Bristol Transmitters (BT) Interface modules provide eight channels individually configurable for HART...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) refreshes every second, unless a secondary master (such as a hand-held device) is communicating on the loop. Multi-drop HART communication with up to five HART Transmitters In this mode, you can communicate with up to five HART transmitte...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Detailed Technical Specifications For detailed technical specifications, please see our website http://www.emersonprocess.com/remote. Configuration The non-isolated HART/BTI module (general part number 396983- XX-X ) has the following confi...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-56 I/O Modules Revised May-2011 TB1 Wiring Connections TB2 Wiring Connections 9 +24V 9 +24V 10 24VRET 10 24VRET If using remote terminations, see Figure 3-32 . Figure 3-32. HART/BTI Terminal Blocks for Remote Termination (shown with and w...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Externally Sourced Transmitters An external 24V power source is required for applications with more than eight transmitters. Connect the positive terminal of each transmitter to the +24V external source (see Figure 3-34 ). Connect the negat...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 I/O Modules 3-59 Figure 3-35. Switches and Jumpers on the HART/BTI Interface Module Caution Settings for SW3 and SW4 must be consistent with the I/O configuration of the corresponding channels in ControlWave Designer. To fi...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 3-60 I/O Modules Revised May-2011 Note: Jumpers not mentioned here are for factory use only and should not be touched. Table 3-40. HART/BTI User-configurable Jumpers Jumper Description W5 RX, TX LED Enable Position 1 to 2: LEDs enabled Posi...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Chapter 4 – Operation This chapter provides general operational details for using the ControlWave Micro. In This Chapter 4.1 ....................4-1 Powering Up/Powering Down the ControlWave Micro 4.2 ..........................................
ControlWave Micro Instruction Manual (CI-ControlWave Micro) TB1 TB2 Figure 4-1. Connectors TB1 and TB2 4.2 Setting the Operating Mode (Run/Remote/Local Switch or Mode Switch) The PSSM you receive has either a key-operated Run/Remote/Local switch (see Figure 2-9 ) or a Mode switch (see Figure 2-10 )....
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Mode Switch Instead of a Run/Remote/Local switch, some versions of the ControlWave Micro include a mode switch (SW1). This is a two-position piano type DIP switch that allows you to configure the mode for firmware upgrades, core updumps, or...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 4-4 Operation Revised May-2011 Port PCB Default Configuration ECOM Type 1 Not applicable COM6 ECOM Type 2 RS-485; 9600 baud, 8 bits, no parity, 1 stop bit, BSAP or ControlWave Designer protocol ECOM Type 1 Not applicable COM7 ECOM Type 2 RS...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Operation 4-5 ControlWave Designer online help You must connect the Micro to a PC running ControlWave Designer software and OpenBSI software. Note : You can download an application either from ControlWave Designer or from...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) you’d have to create a new ControlWave project from scratch, which might take a lot longer than replacing a few damaged modules. Caution Always maintain a backup copy of your ControlWave project in a safe place. Anytime you modify your Cont...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2. In the “Save/Zip project as” dialog box, specify a project name in the File name field. In Figure 4-4 we chose the name mynewproj . 3. In the Save as type field, choose Zipped Project Files (*.zwt) . 4. In the Zip Options area, select wh...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Operation 4-9 You can store the contents of read/write data arrays using the OpenBSI Data Array Save/Restore utility. See Chapter 13 of the OpenBSI Utilities Manual (D5081). You can collect alarms, and historical data (...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Service & Troubleshooting 5-1 Chapter 5 – Service and Troubleshooting This chapter provides general diagnostic and test information for the ControlWave Micro. In This Chapter 5.1 ...........................................
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Note : When you service a ControlWave Micro on site, we recommend that you close down (or place under manual control) any associated processes. This precaution prevents any processes from accidentally running out of control when you conduct...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) HyperTerminal requires *.BIN files; newer ControlWave firmware upgrade files use *.CAB files. In cases such as those, you should use the Remote System Firmware Downloader. 1. Connect a null modem cable between COM1 of the ControlWave Micr...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Figure 5-3. Send File dialog box Figure 5-4. HyperTerminal (Download in Process) 5.2 Removing or Replacing Components This section provides information on accessing Micro modules for testing, as well as removal/replacement procedures. Cauti...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 5-6 Service & Troubleshooting Revised May-2011 service procedures is not covered under the product warranty agreement. If you cannot properly perform these procedures, obtain authorization and then return the device to the factory for e...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Service & Troubleshooting 5-7 3. Press down on the cover’s built-in top latch (with one hand) and up on the cover’s built-in bottom latch (with the other hand). 4. Carefully slide the PSSM module out of the front of the...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) means you should not need to replace a battery until the ControlWave Micro has been in service for an extended period (normally many years). The CPU module accommodates a 3 V, 300 mA lithium coin cell backup battery housed in a coin-cell so...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Service & Troubleshooting 5-9 5.3 General Troubleshooting Procedures This section presents some procedures to troubleshoot problems with the Micro. 5.3.1 Checking LEDs Most Micro modules contain light emitting diodes (L...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 5-10 Service & Troubleshooting Revised May-2011 Module LED Name LED Color Function ECOM2 EC6/10 RX (Comm 6/10) 1 Red ON = RX activity (3 rd from top left; see Figure 5-8 ) ECOM2 EC6/10 TX (Comm 6/10) 1 Red ON = TX activity (3 rd from to...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Service & Troubleshooting 5-11 Status in Hex LED 6 ED 5 LED 4 LED 3 LED 2 LED 1 Activity Indicator 09 0 0 1 0 0 1 Battery Failure Detected (flashed at startup) 0A 0 0 1 0 1 0 Currently Loading the Boot Project 0B 0 0 1 ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) An ON LED indicates an associated transmit (TX) or receive (RX) activity. Table 5-3. CPU Module LEDs LED Ref LED Function C1 Transmit (TX) COM1 C1 Receive (RX) COM2 C2 Transmit (TX) COM2 C2 Receive (RX) COM2 C3 Transmit (TX) COM3 C3 Receive...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Service & Troubleshooting 5-13 Transmit LEDs SLOT #3 SLOT #4 Receive LEDs Comm. Port 4 Status LEDs Comm. Port 7 Status LEDs Comm. Port 6 Status LEDs Comm. Port 5 Status LEDs Comm. Port 4 RS-232 Comm. Port 5 RS-485 Comm....
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Figure 5-10. Status LEDs on HIB Note: To conserve power, you can disable the status LEDs by placing jumper W5 in position 2-3. 5.3.2 Checking Wiring/Signals Check I/O field wiring at the terminal blocks and at the field device. Inspect the ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 5.4 WINDIAG Diagnostic Utility WINDIAG is a software-based diagnostic tool you use to test the performance of I/O modules, CPU memory, communication ports, and other system components. . WINDIAG is a PC-based program, so the Micro must be a...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 2. Select Start > Programs > OpenBSI Tools > Common Tools > Diagnostics . The Main Diagnostics menu ( Figure 5-12 ) displays. Figure 5-12. WINDIAG Main Diagnostics Menu 3. Select the module to be tested. Enter any prompted param...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Option Tests not COM6 or COM7). The External loop-back tests require the use of a loop-back plug. Discrete I/O Checks DIs on DI, DI/O, or Mixed I/O modules and/or checks DOs on DO, DI/O, or Mixed I/O modules. Ethernet Checks Ethernet Port 1...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Note : You cannot test a communications port while you are using it. You can only test currently unused ports. After you complete testing on all other communication ports (and verify their correct functioning), you must reconnect (using a n...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 5. Select 115200 or ALL ASYNC as the baud rate (click to display all available rates). 6. Click RUN to start the test. At the completion of the test (which generally takes about 5 seconds), any failed results appear in the Status field to...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 5-22 Service & Troubleshooting Revised May-2011 Figure 5-17. Ethernet Diagnostic Menu 3. Enter 1 in the Number of Passes field. 4. Enter 1 in the Ethernet Port to Test field. 5. Click RUN next to the Loop-back out twisted pair field to ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Appendix A – ControlWave Micro Process Automation Controller – Special Instructions for Class I, Division 2 Hazardous Locations 1. The ControlWave Micro Process Automation Controller is listed by Underwriters Laboratories (UL) as nonincendi...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Radio Installation D-1 Appendix D – Radio Installation Installing and Configuring an Internal FreeWave Radio (FGR09CSU) To install a Model FGR09SCU Radio onto an Expansion Communication Module, follow the steps in Section D...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) If In Slot #3 - Comm. Port Assignments = 4, 5, 6 & 7If in Slot #4 - Comm. Port Assignments = 8, 9, 10 & 11 Comm. Port 7/11 Comm. Port 6/10 Comm. Port Status LEDs Comm. Port 5/9 Comm. Port 4/8 RS-232 Comm. Port 5/9 RS-485 Comm. Port ...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) configure radio on COMM. Port 6 (ECOM1) or Comm. Port 8 (ECOM2) to configure radio on COMM. Port 10 (ECOM2). If In Slot #3 Comm. Port Assignments If In Slot #4 OPTION Populated by Order NOTE: ECOM Module Comm. Ports 4/8 (RS-232) are wired t...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) 4. Open HyperTerminal on the PC and set the PC communication port settings as follows: Bits per second: 19200 Data bits: 8 Parity: None Stop bit: 1 Parity Check: None/Off Carrier Detect: None/Off Flow Control: Xon/Xoff 5. Cycl...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Radio Installation D-5 D2.1 Modem Installation & Configuration D2.1.1 Installing an Internal MultiTech Modem (MT9234SMI) To install a Model MT9234SMI Modem onto an ECOM Module, perform the following steps: 1. Remove the...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) If In Slot #3 Comm. Port Assignments If In Slot #4 OPTION Populated by Order NOTE: ECOM Module Comm. Ports 4/8 (RS-232) are wired the same as CPU Module Comm. Ports 4/8 2 1 J10 J7 J6 J7 J9 MultiTech Modem 1 1 = Nylon Support Post2 = MultiTe...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Appendix Z Z-1 Appendix Z – Sources for Obtaining Material Safety Data Sheets This device includes certain components or materials which may be hazardous if misused. For details on these hazards, please contact the manufact...
ControlWave Micro Instruction Manual (CI-ControlWave Micro) Revised May-2011 Index IND-1 Index A ACCOL3 Firmware Library ............................... 1-12 Analog Input (AI) Module Isolated ......................................................... 3-25 jumpers ........................................
Instruction Manual CI-ControlWave Micro May 2011 ControlWave Micro NOTICE Remote Automation Solutions, division of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual. REMOTE AUTOMATION SOLUTIONS MAKES NO WARRANTIES, EXPRESSED...
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