Page 2 - General Safety Instructions; Thank you for choosing an IntelliGear Plus Gearmotor.; Read and follow all instructions carefully.
IntelliGear Plus ™ Variable Speed MD Gearmotors 2 General Safety Instructions Thank you for choosing an IntelliGear Plus Gearmotor. • Read and follow all instructions carefully. • Disconnect and lock-out power before installation and maintenance. Working on or near energized equipment can result in ...
Page 3 - Contents
IntelliGear Plus ™ Variable Speed MD Gearmotors 3 Contents 1 General Information ................................................................................................................................ 4 1.1 General operating principle ...........................................................
Page 4 - General Information; - General Information
IntelliGear Plus ™ Variable Speed MD Gearmotors 4 General Information 1 - General Information 1.1 - General operating principle The IntelliGear Plus is a combination of a 3-phase induction motor and an integrated open loop vector variable speed drive. The motor can be combined with many gear types f...
Page 5 - given in the table below without exception.
IntelliGear Plus ™ Variable Speed MD Gearmotors 5 1.5 - Description of cables and protection devices (Customer Supplied) NOTICE: When using a circuit-breaker, it must be a motor circuit-breaker (D curve). • Comply with the size of protection fuses. • The cable size may vary according to legislation ...
Page 7 - TALOG NUMBER
IntelliGear Plus ™ Variable Speed MD Gearmotors 7 CA TALOG NUMBER CCI NUMBER SEEPEXBW2+TS1LS80B14 CCI0109G
Page 8 - Power terminal blocks
IntelliGear Plus ™ Variable Speed MD Gearmotors 8 2 - Installation After connection, ensure that the seals are firmly in place, and that the screws and cable glands are watertight to ensure drive protection. Clear any condensation from the drain holes at the bottom of the motor. 2.1 - General The In...
Page 9 - Wiring diagram based on standard configuration
IntelliGear Plus ™ Variable Speed MD Gearmotors 9 3.3 Wiring diagram based on standard configuration NOTE: IF AU TO MODE RUN/ST OP CONT AC T IS NO T USED, 4-20mA INPUT CONNECT OR PINS 5 & 6 MUST BE JUMPERED TO RUN IN AU TO MODE. User supplied male Tu rck connectors can be secured locally using t...
Page 10 - Terminal block assignments and MD functionality; with any protective covering removed.
IntelliGear Plus ™ Variable Speed MD Gearmotors 10 3.4 Terminal block assignments and MD functionality Controller Terminal Number Designation Function Characteristics 1 10V +10V analog internal source Accuracy ± 2% Maximum output current 30 mA Voltage input 2 ADI1 Hand Mode Speed Reference Full scal...
Page 11 - RISK OF ELECTRIC SHOCK; Symptom
IntelliGear Plus ™ Variable Speed MD Gearmotors 11 5. Faults - Diagnostics Information relating to the status of the IntelliGear Plus is provided by an indicator lamp (see photo bottom right) on the control and by the internal LED in 310M. Défaut d’uentrainement Falla en el impulsor DRIVE FAILURE Ha...
Page 12 - Acceptable Mineral Oil Lubricants; Primary; Diagram for
IntelliGear Plus ™ Variable Speed MD Gearmotors 12 6 - Gear Lubrication Series 3000 CbN gearing is shipped with one of the following synthetic lubricants per the table below. The gear reducer has been filled to accommodate any mounting position. In the case of synthetic oil, the lubricant does not r...
Page 13 - * Not illustrated on diagram
IntelliGear Plus ™ Variable Speed MD Gearmotors 13 Typical Maintenance Items - Bearings and Seals Rep Description Quantity 001 Housing 1 009 Output flang ring 1 031 Output shaft 1 042 Pinion 1 052 Gear 1 061 Bearing front 1 062 Bearing back 1 077 Output shaft key 1 080 Gear Key 1 Rep Description Qua...
Page 14 - Description
IntelliGear Plus ™ Variable Speed MD Gearmotors 14 3 2 1 5 6 4 9 8 10 11 183 184 254 7 CbN 30 (Quantity Per Unit) FRAME 56 Part # Description Qty. 1 Fan Cover 1 2 Self Tapping Screw 3 3 Hex Nut 1 5 Retaining Snap Ring 1 6 Fan 1 7 Bracket 1 8 Screw 4 9 Bushing 4 10 Plastic Plug 4 11 Ball Bearing 1 12...
Page 15 - Notes