Emerson 48330 - Manuals
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Manual Emerson 48330
Summary
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be well-earthed in time to avoid damage by lightning strikes. 4. ESD The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale...
Contents Chapter 1 System Description................................................................................................ 1 1.1 Abbreviation .............................................................................................................. 1 1.2 Introduction ....................
Table List Table 1-1 Configurations of Actura Flex 48330 Power System .............................................. 3 Table 1-2 Dimensions of rectifier shelf ................................................................................... 5 Table 1-3 Function of indicators .........................
Figure List Figure 1-1 Outline .................................................................................................................. 2 Figure 1-2 Rectifier shelf outline............................................................................................. 4 Figure 1-3 Rectifier s...
Chapter 1 System Description 1 ACTURA Flex 48330 Power System User Manual Chapter 1 System Description 1.1 Abbreviation AC Alternate Current DC Direct Current SCU Standard Controller Unit BCU Battery Connection Unit CSU Central Supervision Unit HVSD High Voltage Shutdown MCB Miniature Circuit Breake...
2 Chapter 1 System Description ACTURA Flex 48330 Power System User Manual High power density of rectifier; Rectifier has damage-free hot plugging/unplugging function, the replacement time is less than 1min; Rectifier has two kinds of over-voltage protection methods; Perfect battery management with B...
4 Chapter 1 System Description ACTURA Flex 48330 Power System User Manual 1.5 Components 1.5.1 Rectifier Shelf Outline The outline of the Rectifier Shelf is illustrated in Figure 1-2: Chassis Connector Board Terminal connecting 50A Rectifier Ear Bracket (a) Actual appearance (front view) Back Board ...
Chapter 1 System Description 5 ACTURA Flex 48330 Power System User Manual The Dimension of Rectifier Shelf are given in Table 1-2 Table 1-2 Dimensions of rectifier shelf Manufacture type W(mm) ×D(mm) ×H(mm) Note PSS485023/C 584.2×327×132.5 23’’ with controller Backboard The backboard has the functio...
6 Chapter 1 System Description ACTURA Flex 48330 Power System User Manual One Ethernet output One RS485 output One console output for ECU debug The connector board can be hot plug and has enough space for accommodating all the interface cables. The connector board should space the hollow to the SCU ...
Chapter 1 System Description 7 ACTURA Flex 48330 Power System User Manual Table 1-3 Function of indicators LED Normal Abnormal Cause of abnormality OFF No AC Mains Supply Power indicator (green) ON Blinking Rectifier is under control by SCU ON AC input over/under voltage, PFC over/under voltage and ...
8 Chapter 1 System Description ACTURA Flex 48330 Power System User Manual When SCU communicates with MC through MODEM or ES-MOD, it uses PSTN to realize long-distance monitoring. Power supply cables and communication cables shall be prepared for the communication through MODEM. 3. Dry Contacts Outpu...
Chapter 1 System Description 9 ACTURA Flex 48330 Power System User Manual Password protection for important operations The users must input the correct password before they conduct “Maintenance” and “Settings” operations. The password has 3 levels: user, operator or administrator. The authorities of...
10 Chapter 1 System Description ACTURA Flex 48330 Power System User Manual Table 1-5 Configuration of MFU No. Component Description 1 SPD Norminal Dischage Current(8/20 μ S) 20kA; Ue=385V 2 AC input terminals Rating Current 150A 3 Rectifier AC input MCB Rating Current 25A 4 BLVD contactor 200A or 40...
Chapter 1 System Description 11 ACTURA Flex 48330 Power System User Manual alarm generated from battery circuit breakers that are switched off in the BCU (for example when using a BCU in an extension battery cabinet and battery circuit breakers in the BCU in a main cabinet). BCU configuration The BC...
12 Chapter 2 Installation ACTURA Flex 48330 Power System User Manual Chapter 2 Installation 2.1 Installation Preparation 2.1.1 Environmental Conditions Make sure the following environmental conditions are satisfied when selecting the installation site: Table 2-1 Environmental conditions in power roo...
Chapter 2 Installation 13 ACTURA Flex 48330 Power System User Manual voltage AC power supply system should adopt three-phase five-line or single-phase three-line modes. The AC power cable should adopt copper core cable, and the cable section should suit the load. It is recommended that the power cab...
Chapter 2 Installation 15 ACTURA Flex 48330 Power System User Manual 2.2 Installation Procedures 2.2.1 Cabinet Installation Installation on the floor Step 1: mark the position where the power system is to be installed. Determine the installation position of the power supply cabinet in the power room...
16 Chapter 2 Installation ACTURA Flex 48330 Power System User Manual not to shake the drill, and try to keep as vertical as possible to the ground, as shown in Figure 2-2. Step 3: install expansive pipes. Clean the dust, and insert the expansive pipe into the reserve hole, knock it down gently using...
Chapter 2 Installation 17 ACTURA Flex 48330 Power System User Manual 2.3 External Electrical Connection Interface 2.3.1 Connection Of Input Cables The AC input terminals, SPD, rectifier AC input switch, PE bus and PE terminals are illustrated in Figure 1-6. SPD is just adjacent to the AC input termi...
18 Chapter 2 Installation ACTURA Flex 48330 Power System User Manual AC input terminals Figure 2-5 Connection of input terminals The AC input cable is fed to the system through the top cover of the cabinet, as shown in Figure 2-6: AC input cable Cable bracket Top cover Figure 2-6 Top cover There is ...
Chapter 2 Installation 19 ACTURA Flex 48330 Power System User Manual For single-phase AC power input, connect the AC input cables as in Figure 2-8: N L AC Input Terminals Figure 2-8 Connection of single-phase AC power input If the AC input is single phase, the second and fourth terminals are not con...
20 Chapter 2 Installation ACTURA Flex 48330 Power System User Manual 2.3.2 Connection Of Load Cables Loads are connected to the MCB with suitable capacity to avoid their failure to function in the case of overload. The capacity of the MCBs is recommended to be about 1.5 times of the peak value of th...
Chapter 2 Installation 21 ACTURA Flex 48330 Power System User Manual Note 1. The cable should not be spliced. The load cable, signal cable and AC cables should be wired separately as possible to avoid them affecting each other. 2. If the power supply system is in operation, switch off the DC output ...
Chapter 2 Installation 23 ACTURA Flex 48330 Power System User Manual 2.3.5 Interface Definition Of Connector Board S6415X2 Table 2-4 Interface definition of connector board S6415X2 Connector Pin Signal name Mark number Logic relation 1 Relay output 1 normal close DO1_NC 2 Relay output 2 normal close...
24 Chapter 2 Installation ACTURA Flex 48330 Power System User Manual Connector Pin Signal name Mark number Logic relation 1 RS485 communication+ E485+ 2 RS485 communication- E485- J14 3 Protection ground PGNG 1 48V+ POWER+ J19 2 48V- POWER- 2.3.6 Connection Of Temperature Sensor Cables There are two...
Chapter 2 Installation 25 ACTURA Flex 48330 Power System User Manual 2.3.8 Connection With Dry Contacts The M500D monitoring module provides 8 sets of alarm dry contacts through the J3-J6 sockets on the connector board S6415X2. Each set has a normally open contact and a normally closed contact. Once...
26 Chapter 2 Installation ACTURA Flex 48330 Power System User Manual Battery Connection Unit(BCU) Battery Shelf Battery(4 in a string) Figure 2-15 Cabinet with four battery strings installed Note To satisfy the safety requirement of the whole equipment, the fire-retardant class of the battery materi...
Chapter 2 Installation 27 ACTURA Flex 48330 Power System User Manual battery cable is connected to the negative terminals of the battery string in each level as shown in Figure 2-16: Negative Battery Cables 4 Battery Circuit Breakers Figure 2-16 Connection of battery cables. 2) Batter Connection for...
28 Chapter 2 Installation ACTURA Flex 48330 Power System User Manual Note The actual number of battery circuit breakers in MFU may be 0~5 according to the user’s need. Non-standard configuration The DC power system with non-standard configuration has a BCU. The connection of positive cables is the s...
Chapter 2 Installation 29 ACTURA Flex 48330 Power System User Manual 2.5 Parallel Connection Of Cabinets In order to prolong the backup time of battery, the battery capacity should be increased. Another cabinet can be connected in parallel with the DC power system cabinet. The expanded cabinet has n...
30 Chapter 3 Startup ACTURA Flex 48330 Power System User Manual Chapter 3 Startup 3.1 Checking Before Startup Check the DC Power System according to Table 3-1 before startup. Table 3-1 System checklist before startup Item Action Result Comments (fill in “Ok” or not) 1 Check all the circuit breakers ...
Chapter 3 Startup 31 ACTURA Flex 48330 Power System User Manual 3.2 Startup Process Item Action Result Comments (Fill in “OK” or not) The LEDs on the rectifiers and the controller will emit light. The rectifier fans will start. The LVD contactors will operate. 1 Connect/switch on the mains supply fu...
32 Chapter 4 Testing ACTURA Flex 48330 Power System User Manual Chapter 4 Testing 4.1 Testing MFU Measure the L-N voltage at the input terminals with a multi-meter to check if it is normal. 4.2 Testing Rectifier 1. Turn on one rectifier input MCB in the MFU to feed AC supply to the corresponding rec...
Chapter 4 Testing 33 ACTURA Flex 48330 Power System User Manual 4.4 Battery Breaker Test 1. Before turning on the battery circuit breaker, confirm with a multi-meter that the battery is not reverse-connected. 2. When connecting the battery, be careful not to short the two battery terminals. 3. When ...
34 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual Chapter 5 Operating SCU 5.1 Operation Panel SCU has a LCD with backlight, keys, LEDs and a latch, as shown in Figure 5-1: M500D ESC ENT 告警指示灯 运行指示灯 紧急告警指示灯 液晶显示屏 功能操作键 Run indicator Alarm indicator Critical alarm indicator LCD Fun...
Chapter 5 Operating SCU 35 ACTURA Flex 48330 Power System User Manual 5.2 Operation Procedures After the system is powered on for the first time, you should set the system type according to the actual configuration. The monitoring module will restart after the system type is changed. In that case, y...
36 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual 4. At any system information page, press “ENT” to enter the “MAIN MENU” page, which contains 3 sub-menus: “Status”, “Maintenance” and “Settings”. Main Menu Status Maintenance Settings You can press “ ” or “ ” repeatedly to select ...
Chapter 5 Operating SCU 37 ACTURA Flex 48330 Power System User Manual other shows hour, minute and second. The year is displayed with 4 digits; other time units are in 2 digits. 10:09:16 53.5V 125 A System: No alarm Auto /BC 2004-09-16 53.5V 125 A System: No alarm Auto /BC Note 1. At this page, you ...
38 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual 2. Actual battery capacity The monitoring module can approximately calculate the remaining battery capacity in real time. Through configuration at the host, the remaining battery capacity can be displayed in the mode of percentage...
Chapter 5 Operating SCU 39 ACTURA Flex 48330 Power System User Manual The 2 nd and 3 rd rows of the page are the temperature information detected by the temperature sensor. The display will vary with different parameter settings (see 4.7 for parameter setting). If the temperature sensor is not conne...
40 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual 5. At any rectifier information page, press “ESC” repeatedly and you can return to the higher-level menus. 5.5 Querying Alarms And Setting Alarm Plans The monitoring module can locate and record the system fault according to the c...
Chapter 5 Operating SCU 43 ACTURA Flex 48330 Power System User Manual 5.5.3 Alarm Type Table Table 5-3 Alarm type table Serial No. Alarm Description Default alarm level Default related relay Related parameter configuration 1 Input MCB Trip The system AC input MCB tripped Critical None 2 SPD Fault Th...
46 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual Note When the DC load 9 and its above (load 10, load 11 …) have circuit fault alarm, the monitoring module all display “Load 9 Failure” or “Aux Load Fails”. 5.5.4 Changing Audible/Visual Alarm And Alarm Call Back Plan There are di...
48 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual Alarm type Remark BLVD Output voltage abnormal AC power off Multiple rectifiers alarm Time for system maintenance (replace the fan) Any rectifier comm interrupted Any rectifier AC power off Any rectifier over-temperature Any rctif...
Chapter 5 Operating SCU 51 ACTURA Flex 48330 Power System User Manual PLC SN Alarm description Remark 41 Short Test Error 42 BattTest Error 43 LLVD 44 BLVD 45 Outvolt Error 46 Power Failure 47 Multi-Rect Fails Disabled for China Market, Enabled for rest of world 48 Rect Fan Fails 49 Rect Com Failure...
Chapter 5 Operating SCU 53 ACTURA Flex 48330 Power System User Manual The maintenance operations over a single rectifier include: “DC ON/OFF”, “AC ON/OFF” and “Reset”. The operation method is: ① Use “ ” or ” ” to select the rectifier parameter, and “ ” or “ ” to change the rectifier serial No. Then ...
54 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual 2. Use “ ” or “ ” to select the submenu “Settings” and press “ENT” to confirm. System will then prompt you to input the password. Enter Password: 123456 3. Press " " or " " to select the number of password digits. ...
56 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual 3. If setting parameter “System Type” requires setting the battery shunt coefficient, the second page of the basic battery settings is as follows: Batt Shunt1: Yes Batt Shunt2: No Shunt Coeff: 300A / 75mV 4. The value description ...
Chapter 5 Operating SCU 57 ACTURA Flex 48330 Power System User Manual LLVD Enable: Y BLVD Enable: Y LVD Mode: Voltage LVD Vlotage LLVD: 44.0 BLVD: 43.2 LVD Time LLVD: 300min BLVD: 600min Use “ ” or “ ” to select one page or one of the parameters, and “ ” or “ ” to select the parameter value. Press “...
Chapter 5 Operating SCU 61 ACTURA Flex 48330 Power System User Manual 2. The value description of the parameters is listed below: Table 5-13 Value description of the battery test parameters Parameter Range Default Value description Battery test voltage 43.1V ~ 57.9V 45.2V Battery test time 5 ~ 1440m...
62 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual 5.7.6 Temperature Compensation Coefficient Parameters 1. The first page of the setting interface is shown below: Temp 1: Ambient Temp 2: Battery 2. If the “Temperature1” or “Temperature2” is set to “Battery Temp”, you need to set ...
Chapter 5 Operating SCU 63 ACTURA Flex 48330 Power System User Manual Parameter Range Default Value description Over 10 C ~ 100 C 50°C When the detected battery temperature is higher than the “Over”, the monitoring module will raise an alarm High 10°C ~ 100°C 50°C When the detected battery temperatu...
64 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual 5.7.8 DC Setting 1. There are three related pages, as shown below: DC Volt Alarm Over: 58.5V Low: 45.0V Under: 45.0V Amb. Temp Alarm High: 25°C Low: 0°C Load Shunt None Shunt Coeff: None Use “ ” or “ ” to select one page or one of...
Chapter 5 Operating SCU 65 ACTURA Flex 48330 Power System User Manual 5.7.9 Rect Settings 1. There are three related pages, as shown below: Rect Over Volt: 59.0V Default Volt: 42.0V Walk-in Enabled N Walk-in Time: 8s Fan Speed Full Speed HVSD Time: 300s Use “ ” or “ ” to select one page or one of th...
Chapter 5 Operating SCU 69 ACTURA Flex 48330 Power System User Manual Parameter Range Default Value description Operator level or above System Type 24V/75A/500/NONE 24V/75A/500/MAN 24V/75A/500/AUTO 24V/50A/500/NONE 24V/50A/500/MAN 24V/50A/500/AUTO 48V/50A/500/NONE 48V/50A/500/MAN 48V/50A/500/AUTO 48...
70 Chapter 5 Operating SCU ACTURA Flex 48330 Power System User Manual The relationship between the system model and system type is listed in the following table: Table 5-19 Relationship between system model and system type Power system model System type PS48400-3/2900, Single AC Input 48V/50A/300/NO...
Chapter 5 Operating SCU 71 ACTURA Flex 48330 Power System User Manual Use “ ” or “ ” to select one page or one of the parameters, and “ ” or “ ” to select the parameter value. Press “ENT” to confirm and save. 3. After setting the “Set DI Name” and confirming it, the system will prompt you to name th...
72 Chapter 6 Routine Maintenance ACTURA Flex 48330 Power System User Manual Chapter 6 Routine Maintenance 6.1 Maintenance Of Rectifier The fan of rectifier shall be maintained periodically. The fan shall be replaced if it does not work due to faults. Follow the procedures below to replace the fan: 1...
Chapter 6 Routine Maintenance 73 ACTURA Flex 48330 Power System User Manual 6.4 Cover Plates The Multi-Function Unit has a cover plate to protect the load and battery circuit breakers and to create a neat finish. This cover plate is easy to open/remove in order to switch on or off a circuit breaker,...
74 Chapter 6 Routine Maintenance ACTURA Flex 48330 Power System User Manual After one year of operation, all the units should be within the range of 13.50±0.48V. 6.5.3 Replacement 1) Replacing Criterion Replace the battery if its capacity measured during the battery test is less than 80% of the batt...
Chapter 7 Troubleshooting 75 ACTURA Flex 48330 Power System User Manual Chapter 7 Troubleshooting 7.1 Troubleshooting Rectifier 1. Troubleshoot Rectifier according to LED Indication The usual fault symptoms of the rectifier include: power indicator (green) off, protection indicator (yellow) on, prot...
76 Chapter 7 Troubleshooting ACTURA Flex 48330 Power System User Manual If the current sharing is still unsuccessful after the correction, replace the rectifier of which the current sharing function is disabled. 7.2 Mains Failure Mains failure often occurs in power system operation. Batteries will p...
Appendix 1 System Technical Parameters 77 ACTURA Flex 48330 Power System User Manual Appendix 1 System Technical Parameters Parameter category Note AC input over-voltage alarm point Default: 280 ! 5Vac, cofigurable through monitoring module AC input over-voltage recovery point Default: 270 ! 5Vac, 1...
Appendix 2 Engineering Design Diagram 79 ACTURA Flex 48330 Power System User Manual Appendix 2 Engineering Design Diagram Appendix 2.1 Engineering Design Diagram For 2000mm % 600mm % 600mm Cabinet
80 Appendix 2 Engineering Design Diagram ACTURA Flex 48330 Power System User Manual Appendix 2.2 Engineering Design Diagram For 2000mm % 600mm % 400mm Cabinet
Appendix 2 Engineering Design Diagram 81 ACTURA Flex 48330 Power System User Manual Appendix 2.3 Engineering Design Diagram For 700mm % 600mm % 400mm Cabinet Appendix 2.4 System Input And Output Connector Specs Connector Connector specs AC input terminal H cable terminals, 2-4 pcs (cable section 35m...
Appendix 3 System Circuit Diagram 82 ACTURA Flex 48330 Power System User Manual Appendix 3 System Circuit Diagram Appendix 3.1 System Electric Schematic Diagram
Appendix 3 System Circuit Diagram 83 ACTURA Flex 48330 Power System User Manual Appendix 3.2 System Wiring Diagram
Appendix 3 System Circuit Diagram 84 ACTURA Flex 48330 Power System User Manual Appendix 3.3 MFU Electric Wiring Diagram
Appendix 3 System Circuit Diagram 85 ACTURA Flex 48330 Power System User Manual Appendix 3.4 BCU Electric Wiring Diagram
86 Appendix 4 Glossary ACTURA Flex 48330 Power System User Manual Appendix 4 Glossary Abbreviation Full word Amb.Temp Ambient Temperature Batt Battery BC Boost Charging BLVD Battery Lower Voltage Disconnection Cap Capacity CommMode Communication Mode CurrLimit Current Limit CycBC Cyclic Boost Chargi...
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