Emerson 200kW- Manuals
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User Manual Emerson 200kW
Summary
i TABLE OF CONTENTS 1.0 P RODUCT D ESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 General Product Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Equipment I...
ii 6.3 System Shutdown Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 7.0 T ROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 8.0 M AINTENANCE . . . . . . . . ...
iii Figure 43 Liebert DCP Service Menu screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Figure 44 Setpoints screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Important Safety Instructions 1 Liebert ® DCP ™ I MPORTANT S AFETY I NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions that should be followed during the installation and maintenance of the Liebert DCP. Read this manual thoroughly before attempting to install or ...
Important Safety Instructions Liebert ® DCP ™ 2 NOTICE Risk of leaking chilled water and drain lines. Can cause equipment and building damage.Lines and joints must be inspected regularly. Improper installation, application and service practices can result in water leakage from the unit. Water leakag...
Product Description 3 Liebert ® DCP ™ 1.0 P RODUCT D ESCRIPTION 1.1 General Product Information 1.1.1 Product/System Description The Liebert DCP chilled water distribution unit is an interface between the building chilled water system and the cooling modules in the Liebert DCW ™ system. It is design...
Product Description Liebert ® DCP ™ 4 1.3 Equipment Handling 1.3.1 Handling the Liebert DCP While it is on Skid and Packaged • Always keep the unit upright, indoors and protected from damage.• If possible, transport the unit using a forklift truck. Otherwise use a crane with belts or cables. In eith...
Product Description 5 Liebert ® DCP ™ 1.3.2 Unpacking the Liebert DCP 1. Remove the exterior stretch wrap packaging from the unit, exposing the protective corner and side packaging planks. 2. Remove the corner and side packaging planks from the unit, exposing the bag over the unit. The bag may remai...
Product Description Liebert ® DCP ™ 6 Figure 4 Use a forklift to remove the Liebert DCP from the skid 1.3.4 Removing the Unit from the Skid using Rigging 1. Use the center of gravity indicators on the unit to position the slings. The slings must be equally spaced on either side of the center of grav...
Product Description 7 Liebert ® DCP ™ Figure 5 Removing the unit from the skid using rigging 1.3.5 Moving the Liebert DCP Using Piano Jacks 1. Elevate the Liebert DCP with a lifting mechanism, such as a forklift or rigging.2. Position one piano jack at each end of the Liebert DCP.3. Lower the unit t...
Product Description Liebert ® DCP ™ 8 Figure 6 Securing the Liebert DCP to piano jacks 1.3.6 Removing the Unit from the Piano Jacks 1. Lower the Liebert DCP as far as the piano jacks will allow.2. Undo all strapping holding the piano jacks to the unit.3. Lift one end of the Liebert DCP off one piano...
Installation 9 Liebert ® DCP ™ 2.0 I NSTALLATION 2.1 Mechanical Considerations 2.1.1 Positioning the Liebert DCP Install the Liebert DCP according to the site specific documentation and secure the unit to the floor.The Liebert DCP can be installed near a wall or another Liebert DCP. However, there m...
Installation Liebert ® DCP ™ 10 Figure 8 Piping access points 2.2 Electrical Considerations Make sure the actual supply voltage and frequency correspond to the voltage and frequency indicated on the Liebert DCP’s rating plate. The unit must be installed in accordance with national wiring regulations...
Installation 11 Liebert ® DCP ™ 2.2.1 Connecting High-Voltage Cables 1. Turn the Liebert DCP’s disconnect switch to the Off position (see Figure 9 ). Open the front doors and push down on the enclosure cover latch to open the hazardous voltage enclosure cover. Figure 9 Front view of Liebert DCP and ...
Installation Liebert ® DCP ™ 12 3. Route the input hazardous voltage electrical power wiring through the top left knockout (see Figure 10 ) to the disconnect switch L1, L2 and L3 (see Figures 11 and 12 ). Observe proper phasing. 4. Connect the ground wire to the ground lug (see Figures 11 and 12 ), ...
Installation 13 Liebert ® DCP ™ 2.2.2 Extra Low Voltage (ELV) Connections Extra Low Voltage power output is 30V and 100VA or less.1. Turn off all unit power before connecting cables or wires. Failure to do so may damage this equipment (refer to Figure 13 ). 2. Route low voltage electrical connection...
Installation Liebert ® DCP ™ 14 Figure 14 Connecting the remote temperature/humidity sensors E1 P22 P 38 P39 P53 P52 P54 P51 P63 P11P12 P13 P7 P32 P8 P40 P33 P34 P36 P35 E5 E1 E2 E3 E4 OFF ON 21 43 65 P64 P3 P65 P1 P2 P2 P4 P3 P1 P66 P67 1 2 3 TB1 P18 SW2 P68 P66 P67 P64 P65 P61 P4 P43 P41 P24 P45 P...
Installation 15 Liebert ® DCP ™ 2.2.3 DIP Switch and Jumper Settings for Remote Sensors The Liebert DCP is shipped with jumpers and DIP switch settings for normal operation; refer to Figure 15 . Figure 15 DIP switch and jumper settings Figure 16 Unit-to-unit networking connections P68 1 3 5 2 4 6 SW...
Installation Liebert ® DCP ™ 16 2.3 Field Connections—Optional for All Units Connect optional field wiring from remote devices to remote alarm device, common alarm outputs, site monitor and remote shutdown, if applicable. See terminal strip descriptions in Figure 17 . Figure 17 Liebert DCP extra low...
Installation 17 Liebert ® DCP ™ 2.4 Remote Sensor Installation—Proper Placement Placement of the two remote temperature/humidity sensors is critical to effective cooling of the conditioned space.The remote sensors must be installed in areas where conditions are representative of the space conditione...
Piping Liebert ® DCP ™ 18 3.0 P IPING 3.1 Connection Sizes The copper pipe connections on the Liebert DCP are: 3.1.1 Recommended Pipe Size Connect the main pipes between the Liebert DCP and the Liebert DCD ™ /Liebert XDK-W ™ according to site-specific documentation and the configuration guide for th...
Piping 19 Liebert ® DCP ™ 3.4 Piping Installation Methods The assembly and connection means used for piping in the Liebert DCW ™ system are similar to those used for conventional refrigeration systems. All piping should be installed with high-temperature brazed joints. Soft soldering is not recommen...
Piping Liebert ® DCP ™ 20 3.6 Piping Details—Shutoff/Isolation Valves Isolation valves must be installed on the Liebert DCP’s secondary chilled water circuit to permit maintenance on the unit (see Figure 20 ). Figure 20 General piping details 3.6.1 Insulation Insulate all piping between the Liebert ...
Piping 21 Liebert ® DCP ™ 3.7.3 Water Fill Line Connection 1. When filling the system, use only water that can be classified and used as drinking water. a. Open all vents (loosen caps if applicable) to allow air to escape during filling.b. Remove the Schrader pin in the valve at the top of the stand...
Piping Liebert ® DCP ™ 22 Figure 21 Standpipe filling components VentPorts Standpipe Sight Glass(NormalLevel) Sight Glass(Fill Level) Valve #2 HoseBib FRONT OF LIEBERT DCP
Piping 23 Liebert ® DCP ™ Figure 22 Liebert DCP filling components Figure 23 Liebert DCD ™ bleed valve One pumpremovedfor clarity Valve #2 Valve #1 Vent Port Vent Port Sight Glass(Normal Level) Sight Glass(Fill Level) Standpipe Hose Bib FRONT OF LIEBERT DCP Bleed Valve Liebert DCD Rack
Piping Liebert ® DCP ™ 24 Figure 24 Liebert XDK-W ™ bleed valve 3.8 Checklist for Proper Installation ___ 1. Unpack and check received material.___ 2. Position the Liebert DCP and secure to the floor.___ 3. Wire high-voltage connections.___ 4. Wire low-voltage connections.___ 5. Connect building chi...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 25 Liebert ® DCP ™ 4.0 L IEBERT I COM ® C ONTROL —F IRMWARE V ERSION XP1.00.DCP.01R 4.1 Liebert iCOM Components and Functions The Liebert iCOM controller layout is shown in Figure 25 ; the keyboard functions are defined in Table 3 . Figure 25 Li...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 26 4.2 Display Lamp Indicators • The Green lamp will be On only when the Liebert DCP is On and running with no alarms.• The Red lamp will be On if the unit is On and running with an active alarm, or if the unit is shut down becau...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 27 Liebert ® DCP ™ 4.3 Navigating Through the Liebert iCOM ® Display Liebert iCOM displays icons and text for monitoring and controlling your Liebert cooling unit. The Liebert iCOM’s home screen is shown in Figure 26 . Figure 26 Liebert iCOM def...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 28 4.3.2 Cooling Module Overview—Applies Only to Liebert XDP ™ The Liebert iCOM ® will display an overview of all connected cooling modules. It does not display a system view, which would include units other than the cooling modu...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 29 Liebert ® DCP ™ 4.3.3 Entering the Password Most settings in the Liebert iCOM ® are protected by a factory-set password, 1490. To enter the password:1. From the home screen, press the Enter key to view the User Menu (see Figure 30 ). 2. Press...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 30 4.4 Changing Liebert iCOM ® ’s Display Settings No password is required to change the way Liebert iCOM displays data. The Display Setup controls how the unit shows data, such as temperature, date and time.To change the display...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 31 Liebert ® DCP ™ 4.6 Graphical Data Record The Graphical Data Record charts the average temperature from Sensors A and B and the supply coolant temperature.The temperature scales can be changed to expand or compress the data.The time scale als...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 32 Figure 31 Liebert DCP User Menu screen EVENT LOG °C / °F % R H SET SET 1 2 3 9 6 SET ALARMS ! ACTIVE ALARMS 1 2 3 4 h USER MENUS ESC to unselect to change levelto open requested menu to navigate XDIO
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 33 Liebert ® DCP ™ 4.8 Liebert iCOM ® User Menu Screens User menus report general cooling unit operations and status. User menu screens employ a coding that begins with “U” and is followed by parameters and information, such as settings. Gaining...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 34 Figure 33 Set Alarms screen High Room Air Temperature —Sets the threshold where a high room temperature alarm will occur, based on the actual reading from either remote Sensor A or B. The range for the high room air temperatur...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 35 Liebert ® DCP ™ Figure 34 Sensor Data screen, page 1 of 2 Sensor A Temperature —Displays the temperature of the remote CAN Temp Humidity sensor designated as Sensor A. Sensor A Humidity —Displays the humidity of the remote CAN Temp Humidity s...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 36 Figure 35 Sensor Data screen, page 2 of 2 Daily High Temperature —Shows the highest temperature in a rolling 24 hour period for either remote Sensor A or remote Sensor B. Daily Low Temperature —Shows the lowest temperature in ...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 37 Liebert ® DCP ™ Figure 36 Display Setup screen Language —Sets the language on the display. Changing this setting changes all menu parameters to the selected language. Date —Sets the internal date of the unit. If this unit is connected to othe...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 38 Figure 37 Module Status screen, page 1 of 20—Applies to Liebert XD ™ smart modules only Module Node ID —The location within the CANbus. Each module’s ID is factory-set to 80 and is automatically changed during setup; requires ...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 39 Liebert ® DCP ™ Figure 39 Liebert XDH ™ Smart Module Status screen—each bank shown separately—Applies to Liebert XD ™ smart modules only U904 —Displays the temperature of the air entering the top of the bank of the Liebert XDH. U905 —Displays...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 40 Figure 41 Total Run Hours screen The parameter shows the actual hours Pump 1 and Pump 2 have operated and the maximum time Pump 1 can operate before the next maintenance. 4.9 Liebert iCOM ® Service Menu Icons and Legend Figure...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 41 Liebert ® DCP ™ Figure 43 Liebert DCP Service Menu screen 4.10 Liebert iCOM ® Service Menu Screens Service menus allow customized settings for site operations. Service Menu screens employ a coding that begins with “S” and is followed by param...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 42 Min Room Temperature Setpoint —Sets the minimum room temperature the unit will attempt to maintain. If the temperature falls below this point, unit will raise the coolant temperature to reduce the amount of cooling. Adjustable...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 43 Liebert ® DCP ™ Figure 45 Maintenance—Basic Settings screen, page 1 of 7 Maintenance Frequency Per Year —Sets the number of expected maintenance visits in a one year time span. Max Bonus —Increases the time until the next required maintenance...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 44 Number of Starts —Shows the number of starts for the unit’s Pump 1. Run Hours —Shows the number of run hours for the unit’s Pump 1. Average Run Time —Shows the average run time of the unit’s Pump 1. Starts per Day Best —Displa...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 45 Liebert ® DCP ™ Figure 48 Maintenance screens, pages 4 through 7 Pages 4 through 7 apply only to the Liebert XDC ™ . No Liebert DCP parameters are present. Figure 49 Diagnostics/Service Mode screen, page 1 of 6 Page 1 applies to the Liebert X...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 46 Figure 50 Diagnostics/Service Mode screen, page 2 of 6 Manual Mode —Used to place the Liebert iCOM ® in manual mode. This is the initial setting necessary to activate any of the following items. When the Liebert iCOM is not in...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 47 Liebert ® DCP ™ Figure 52 Diagnostics/Service Mode screen, page 4 of 6 Manual Mode Control Type —Not currently used. Manual Deviation —Not currently used. Analog Output Ramp 1 —Sets the value of Analog Output 1 value as a percentage. The fact...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 48 Status Remote Shutdown —Displays the status of the unit’s remote shutdown input. Status Fan Failure —Displays the status of the dry contact to communicate fan failure at a module. (The dry contacts are not used to communicate ...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 49 Liebert ® DCP ™ Figure 55 Set Alarms screen, page 1 of 7 High Room Air Temperature —Sets the threshold for a high room air temperature alarm. The range for the high room air temperature alarm is from 33.8 to 95°F (1 to 35°C); the default is 8...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 50 Figure 56 Set Alarms screen, page 2 of 7 Customer Input 1 —Selects the device and operation of the customer input. Each event reflects a different alarm and possible action to the unit. Selectable options are: Call ServiceC-In...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 51 Liebert ® DCP ™ Figure 57 Set Alarms screen, page 3 of 7 HIGH TEMP SENSOR A —Enables or disables the High Temperature Sensor A event, which occurs when the reading from Sensor A is above the user-specified alarm setpoint. Sets how the event i...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 52 Figure 58 Set Alarms screen, page 4 of 7 HIGH COOLANT TEMP —Enables or disables the High Coolant Temp event, which occurs when the reading from supply coolant temperature sensor is above the user-specified alarm setpoint. Sets...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 53 Liebert ® DCP ™ Figure 59 Set Alarms screens, pages 5 and 6 Pages 5 and 6 apply to the Liebert XDC ™ only. No Liebert DCP parameters are present. Figure 60 Set Alarms screen, page 7 of 7 CONDENSATION DETECTED —Enables or disables the Condensa...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 54 WATER UNDER FLOOR —Enables or disables the Water Under Floor event, which occurs when the Customer Input 1 is configured for “Water Under Floor” and 24VAC is applied to the input. Sets how the event is reported: as an alarm, a...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 55 Liebert ® DCP ™ Figure 61 Sensor Calibration/Setup screen, page 1 of 3 Temperature Sensor A —Adjusts the temperature reading from the actual remote CAN Temp Humidity sensor designated as Sensor A to compensate for any error of the sensor or t...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 56 Figure 62 Sensor Calibration/Setup screen, page 2 of 3 Supply Coolant Sensor —Adjusts the temperature reading from the actual supply coolant sensor to compensate for any error of the sensor. Calibrated Supply Coolant Sensor —D...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 57 Liebert ® DCP ™ Figure 64 System/Network Setup screen—System, page 1 of 2 Number of Connected Units —Shows the number of displays connected. This is always 1. Configuration Safe —Saves or loads configuration settings for the display that have...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 58 Netmask —Defines which part of the IP address is used for the network. The factory default is 255.255.255.000. Gateway —A network point that acts as an entrance to another network. The factory default is 0.000.000.000. MAC —A ...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 59 Liebert ® DCP ™ Figure 67 System/Network Setup screen—Unit, page 2 of 2 Monitoring Protocol —Selects the monitoring protocol. Velocity V4 is the factory default which will provide communications to the Liebert IntelliSlot ® housing. IGMnet wi...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 60 Figure 68 Options Setup screen, page 1 of 2 Autorestart Enabled —Restarts the unit after a power cycle when set to Yes. When this parameter is set to No, the unit will not restart after a power cycle. Single Unit Auto Restart ...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R 61 Liebert ® DCP ™ Figure 69 Options Setup screen, page 2 of 2 Valve Start Open —Sets position of the valve when the unit starts. Valve Start TD —Sets a time interval for the unit to complete startup and enter into normal operation. 3P Actuator ...
Liebert iCOM ® Control—Firmware Version XP1.00.DCP.01R Liebert ® DCP ™ 62 This screen selects the operation of an active alarm for each smart module. Each event can be enabled or disabled and can be set to operate as an alarm, a warning or a message. The delay is the time the control waits before re...
Start the Liebert DCP with Liebert iCOM ® 63 Liebert ® DCP ™ 5.0 S TART THE L IEBERT DCP WITH L IEBERT I COM ® 5.1 Checklist for Liebert DCP Startup 1. Verify that bypass flow controllers were installed (if applicable).2. Check all isolation ball valves in the Liebert DCP and cooling module and veri...
Alarm Descriptions and Solutions Liebert ® DCP ™ 64 6.0 A LARM D ESCRIPTIONS AND S OLUTIONS 6.1 Alarm Descriptions CALL SERVICE —Activated when Customer Input 1 is configured for “Call Service” and 24VAC is applied to the input. This alarm is reset when the 24VAC is removed. CONDENSATION DETECTED (o...
Alarm Descriptions and Solutions 65 Liebert ® DCP ™ LOW COOLANT TEMP —Activated when the supply coolant temperature sensor temperature reading drops below the higher of the two calculated dew points, assuming that neither Sensor A nor Sensor B has a sensor failure alarm. This alarm will reset when t...
Alarm Descriptions and Solutions Liebert ® DCP ™ 66 6.3 System Shutdown Causes Unit Is Off By Coolant Sens Fail The control has lost its signal from the coolant temperature sensor. The control has no way of controlling the coolant temperature, so the unit is shut off. Main power (disconnect switch) ...
Troubleshooting 67 Liebert ® DCP ™ 7.0 T ROUBLESHOOTING Table 4 Troubleshooting the Liebert DCP Symptom Possible Cause Check or Remedy Pump will not energize No main power Check L1, L2 and L3 for rated voltage. Loose electrical connections Tighten connections. Overloads tripped Allow pump to cool. C...
Maintenance 69 Liebert ® DCP ™ 8.0 M AINTENANCE NOTICE Risk of leaking chilled water and drain lines. Can cause equipment and building damage.Lines and joints must be inspected regularly. Improper installation, application and service practices can result in water leakage from the unit. Water leakag...
Specifications Liebert ® DCP ™ 70 9.0 S PECIFICATIONS Table 5 Liebert DCP200 specifications Models DCP200RA2BB0 DCP200RM2BB0 Cooling Capacity, Nominal 200kW / 57 Tons, 60Hz 200kW / 57 Tons, 50Hz Each capacity is based on 45ºF (7ºC) entering water temperature and 114 gpm (26 m 3 /h) water flow rate. ...
C OMPLIANCE WITH E UROPEAN U NION D IRECTIVES Il Produttore dichiara che, se munito di marchio CE, il prodotto è conforme alle direttive dell'Unione europea:The Manufacturer hereby declares that this product, when bearing the CE mark, conforms to the European Union directives:Der Hersteller erklärt ...
While every precaution has been taken to ensure the accuracyand completeness of this literature, Liebert Corporation assumes noresponsibility and disclaims all liability for damages resulting from use ofthis information or for any errors or omissions.© 2014 Liebert CorporationAll rights reserved thr...
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