Dixon ZTR 7523 - Manuals

5 Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation whi...

6 Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: •Read, understand, and follow all instructions in the manual and on the mower before starting. •Only allow responsible adults, who are familiar with the instructions, to operate the mow...

9 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area andund...

12 DIXON INDUSTRIES, INC.a BLOUNT companyAirport Industrial ParkP.O. Box 1569Coffeyville, Ks 67337- 0945620-251-2000Fax 620-251-4117 DIXON LIMITED WARRANTY POLICY - COMMERCIAL MODELS 6000, 7000 & 7500 Series WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2)yea...

13 SPECIFICATIONS 7500 Series CHASSIS: Folded sheet metal and rectangular tube BODY: Folded sheet metal SEAT: Designed for operator comfort with padded back and arm rests.Seat is adjustable fore and aft. MOWER DECK: Two decks are available. Both decks are made of 10 GA fabricated welded construction...

14 SEAT ADJUSTMENT INSTRUCTIONS Model 7523 1. Grasp seat slide adjuster and move it intoadjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster. Seat Slide Adjuster

15 Blade Clutch Switch C h o k e Steering Control Levers Parking Brake Lever Cut Height Stop Pin Cut Height Adjustment Lever Throttle Ignition Key CONTROLS 7 5 2 3

16 CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position andswing them outward. TO GO FORWARD: • From neutral position, gently push both control levers forward. • To increase speed, move levers further forward. TO GO BACKWARD: • From neutral position, gently p...

17 CONTROLS CHOKE CONTROL LEVER: • Located on control panel to operator’s right. • Used to start a cold engine. THROTTLE CONTROL LEVER: • Located on contol panel to operator’s right. • Controls engine speed, slow to maximum. • While moving, throttle control should be set to MAXIMUM or wide open sett...

18 CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage blades: Pull up on the switch. To disengage blades: Push down. MOWER DECK CUT HEIGHT LIFT LEVER: Located to the right and front of theoperator. Controls the cutting height. Seven positions of adjustment. Lift lever and...

19 OPERATION INSTRUCTIONS The safe and successful operation of the ZTR 7500Series will depend upon the operator having the correctknowledge of all controls used on the mower andmaking good judgements about the terrain to bemowed. NEVER allow anyone to operate the mower withoutcomplete knowledge of a...

20 OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: Do not operate mower if safety switches are notoperating properly. Your Zero Turning Radius Mower is equipped withcontrol interlocks for your safety. 1. The mower blades must be disengaged beforethe engine will start. 2. The brake lever ...

21 OPERATION INSTRUCTIONS BLADE DRIVE SWITCH TEST (ELECTRIC CLUTCH): 1. With the electric blade drive switch turnedon and the parking brake in “ON” position,engine should not turn over or attempt tostart when key switch is moved to the startposition. 2, In a safe area , away from bystandards, start ...

22 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS (cold engine): 1. Pull choke control lever up. 2. Push throttle control lever to 1/2 setting. 3. Insert ignition key and turn to “START” position.When engine starts, release ignition key. Keywill return to “RUN” position. 4. Once engine starts to warm ...

23 OPERATION INSTRUCTIONS STARTING INSTRUCTIONS (engine has been operated): 1. Move throttle control lever to 1/4 to 1/2 setting. 2. Insert ignition key and turn to “START” position.When engine starts, release ignition key. Keywill return to “RUN” position. 3. Move throttle control lever to the wide...

25 GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut heightlever in the top or second notch. “Initially” overlapcutting swaths instead of a full swath with each pass.Some applications may require a second cutting. Keep th...

26 OPERATION INSTRUCTIONS TO FREE WHEEL MACHINE (UNLOCK TRANSMISSION FOR TOWING): The transmission release valve is located behind theseat, between the fuel tank and hydro pumps. Use a5/8” wrench and insert through the slots on the topside of the seat plate and rotate bolt counter-clockwisetwo full ...

27 CARE AND MAINTENANCE CAUTION CAUTION CAUTION CAUTION CAUTION Bef Bef Bef Bef Before perf ore perf ore perf ore perf ore perfo r o r o r o r o rming an ming an ming an ming an ming any maintenance y maintenance y maintenance y maintenance y maintenance, tur , tur , tur , tur , turn off engine n of...

28 CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of theengine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet. Note: Air intake screen must be kept clean. If plugged, e...

30 CARE AND MAINTENANCE LUBRICATION: 1. Engine: Follow engine manufacturer’srecommendation. 2. Deck spindles: Lubricate with 3 “shots” only,every 100 hours. HYDROSTATIC TRANSMISSIONS: Before each use, check to be sure that the cooling finsand fans of the pumps and wheelmotors are clean.Excessive acc...

31 CARE AND MAINTENANCE HYDROSTAT OIL MAINTENANCE PROCEDURE: Check the oil level in hydrostatic transmisison oilreservoir after every 25 hours of usage. Clean the oilreservoir cap and the area around it prior to removal.Check the oil level. Oil should be approximately 1-3/8”below top of oil tank. Re...

32 A. Remove cut height adjustment pin and completelylower the cut height adjustment lever. Re-insertthe cut height adjustment pin into the 3- 1/2 ” cut height position (this will lock the cut heightadjustment lever into the lowest position). B. Flip up the foot deck to allow access to the engineto ...

34 CARE AND MAINTENANCE Center Deck Spindle Deck Lift Bolt Cut Height Adjustment Lever Locking Pin Deck Front Caster Wheels positioned out of the way Rear Deck Mounting Latch Cut Height Adjustment Pin 7523 MOWER SHOWN IN OPERA TION POSITION Rear Corner

35 CARE AND MAINTENANCE Engine to Deck Drive Belt Hoist Deck Latch in locked position Foot Deck in up position 7523 7523 MOWER SHOWN IN SER VICING POSITION

36 1. ENGINE WON’T TURN OVERMower blades engaged- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -disengage bladesBlown fuse- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -re...

38 STANDARD SERVICE PARTS LIST MODEL ZTR 7523: Blades 52” Hi-Lift: P/N 60532 Blades 60” Hi-Lift: P/N 60295 Blades 60” Lo-Lift: P/N 60293 Engine to Mower Deck Belt: P/N 61515 Serpentine Belt 52”: P/N 61511 Serpentine Belt 60”: P/N 61512 Engine to Hydro Belt: P/N 61778 Hydrostatic Transmission Filter:...

ZTR®Mowers ZTR®Mowers ZTR®Mowers ZTR®Mowers ZTR®Mowers Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC.a BLOUNT International Inc. Co.P.O. Box 1569Coffeyville, Ks 67337-0945620-251-2000 7500 SeriesModel 7523 Part No. 61783-0102 W W W W WARNING: ARNING: ARNIN...