Dixon ZTR 5017Twin - Manuals

5 Page SAFETY SAFETY SYM BOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warn...

7 Page SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO Mow across the slope with your Dixo...

Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area a...

Page 10 DIXON INDUSTRIES, INC.a BLOUNT companyAIRPORT INDUSTRIAL PARKPO BOX 1569COFFEYVILLE KS 67337 0945316 251 2000FAX 316 251 4117 DIXON LIMITED WARRANTY POLICY - COMMERCIAL MODELS Models 6000 & 7000 WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years f...

11 Page SPECIFICATIONS Model ZTR 5020 CHASSIS: 11 GA - rectangular tube BODY: Two piece - made of rotational molded polyethylene. Front body contains access panels forbattery service and engine to mower deck belt removal. Rear body tilts up to allow service onthe entire drive system. SEAT: Designed ...

Page 14 SEAT ADJUSTMENT INSTRUCTIONS 5000 Series 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster. Seat Slide Adjuster

Page 16 The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. . TO SET PARKING BRAKE: The hand operated parking brake is located at left hand sideof mower. To engage brake, pull lever up (to the rear). To release brake, m...

17 Page CONTROLS TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or ...

Page 18 CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage blades: Pull up on the switch. To disengage blades: Push down. CIRCUIT BREAKER: Located on control panel, on operator's right. Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit break...

19 Page OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controlsused on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and th...

Page 20 PARKING BRAKE SWITCH TEST: a) Place Parking Brake in OFF positionb) Turn ignition switch to START E NGINE SHOULD NOT TURN OVER OR ATTEMPT TO START ! BLADE DRIVE SWITCH TEST: a) Place Parking Brake in ON positionb) Engage blade drive switchc) Turn ignition switch to START E NGINE SHOULD NOT T...

21 Page OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Cold Engine 1. Position choke control in ON position. 2. Position throttle control at 1/2 speed setting. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Keywill return to "Run" positi...

Page 22 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT : Mulching or recycling the grass clippings requires a totally different mowing approach than would be normalwhen side discharging or bagging the grass. There may be instances or conditions where it is not possibleto hide all of the re...

23 Page OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below: 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When...

Page 24 OPERATION INSTRUCTIONS CAUTION GRASS HEIGHT SUGGESTIONS : Correct mowing height can reduce weeds and disease by 50% to 80% The following grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn. Some locations and applications may require slight...

25 Page OPERATION INSTRUCTIONS DECK ROLLERS : 60" Deck Purpose: The spring loaded deck rollers located at the front corners of the 60" mower deck aredesigned as an aid to limit turf scalping when mowing on uneven ground. Height: Normal height settings as installed at the factory allows each ...

Page 26 CARE AND MAINTENANCE This portion of the owner's manual deals with normal service items which can be performed by the owner. Pleaseremember that if you are in doubt as to the correct service procedures to be followed, these and other service situationscan be handled by a Dixon ZTR dealer who...

27 Page CARE AND MAINTENANCE MOWER BLADE MAINTENANCE : NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION Wear ...

Page 28 REARHANGERPIN BELT TENSION ENGINE TO MOWER DECK BELT : 42" and 50" P/N 6111 60" P/N 6938 The engine to mower deck drive belts are automatically held in proper tension by springs which push the deck assembly forward and do not require any additional adjustment to be made. MOWER DE...

29 Page CARE AND MAINTENANCE FUEL SHUT OFF VALVE: A fuel shut off valve is located at the bottom rear of each fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION CHASSIS: Number of grease zerks used: (5) LOCATIONS: (1) each front wheel c...

31 Page CARE AND MAINTENANCE HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "Dapco" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The short piece of hose will help ...

Page 32 CARE AND MAINTENANCE MOWER DECK REMOVAL : 1. Remove mower deck drive belt. To relieve belt tension, insert 5283 link (at front of lift frame) into tab illustrated below. Move lift handle into the lowestcut position. Belt can now be removed from mower deck pulley. 3. Slide deck from beneath c...

33 Page MOWER DECK LEVELING PROCEDURE: There are a total of (4) threaded adjusters which will control the attitude or pitch of the mower deck. The adjustershave lock nuts on the bottom which can be turned up or down to raise or lower the front and rear of the mower deck.Deck should be level or pitch...

35 Page CARE AND MAINTENANCE NOTE: Cable must have the recommended 1-1/2 to 2 inches of free play with parking brakereleased or drive belt may slip, causing loss of power. PARKING BRAKE CABLE ADJUSTMENT: Make necessary adjustments to the T-Box to Hydrostat belt, as shown on page 34. Position parking...

Page 36 CARE AND MAINTENANCE NEUTRAL ADJUSTMENT : CONTROL TUBE BOLT LOOSEN IN STEP A TIGHTEN IN STEP E JAM NUTS LOOSEN IN STEP B TIGHTEN IN STEP D 9067 CONTROL RODADJUST IN STEP C 5540 CONTROL TUBE 4. Engage parking brake and lower the body. Release parking brake and swing control levers in. If whee...

37 Page CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT: 1. Drive machine on a smooth, level surface with both levers in top speed position. 2. If one side drives slightly faster than the other, adjust forward speed bolt in to contact stop sooner. If levers are now uneven at top speed, loosen c...

Page 38 CARE AND MAINTENANCE PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT Electric clutches require periodic Air Gap adjustments for extended life. Listed below is both an Air Gapadjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts areavailable to repa...

39 Page CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE SERVICE INTERVALS: 1. Initial filter service - 50 hours.2. Every 250 hours or once a year thereafter. OIL REQUIREMENTS: Any high quality engine oil with an API classification of SG/CDis recommended. RECOMMENDED OIL WEIGHT: ...

Page 40 CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL & FILTER SERVICE If transmission is to be serviced, proper air purging procedures must be followed, or damage will occur.Proceed as follows: 1. Remove oil filter from chassis, allowing oil to drain into container. Clean impurities from in...

41 Page CARE AND MAINTENANCE WHEELS AND TIRES: Correct tire pressure is important for correct operation of mower. Front Tires 11 x 4 x 5 16-21 lbs. Rear Tires(5020&5023) 20 x 10.5 x 8 8-14 lbs. Rear Tire (5425) 18 x 9.5 x 8 8-14 lbs. NOTE: Check lug nuts periodically for tightness. ELECTRICAL SY...

Page 42 STANDARD SERVICE PARTS LIST 42" DECK BLADES: Lo Lift P/N 6236 Standard Hi-Lift P/N 8688 BELTS: Engine to Mower Deck P/N 6111 Serpentine Belt P/N 6109 Engine to T-Box P/N 7253 T-Box to Hydros P/N 1765 Grass Blower Belt P/N 4983 50" DECK BLADES: Lo-Lift P/N 9443 Standard Hi-Lift P/N 94...

43 Page STANDARD SERVICE PARTS LIST KOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS: Refer to engine manufacturers manual for recommendations regarding frequency of service requiredfor engine oil changes and air filter maintenance. Protect your engine investment, use only original e...

Page 44 SITUATION CAUSES REMEDY Poor cut quality Ground speed Reduce mowing speed. Poor cut quality Incorrect engine to Refer to page 42 for part numbers. mower deck belt Poor cut quality Engine RPM too low Increase engine RPM to maximum. Poor cut quality Dull or bent blade Sharpen or replace as req...

Page 48 Dixon ® and ZTR ® are registered trademarks of Dixon Industries, Inc. 5000Series5020,5023&5425Part No. 13089-0600 DIXON INDUSTRIES, INC.A BLOUNT INTERNATIONAL INC. CO.PO BOX 1569COFFEYVILLE KS 67337 0945316 251 2000 The engine exhaust from this product contains chemicals known to the Sta...