Dixon 966503601 - Manuals

R N SymBOLS AND DECALS 7 These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personal injury or death , particularly if the reader should neglect to follow instructions gi...

SAFETy 9 Safety Instructions These instructions are for your safety. Read them carefully. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. General Operation Read...

SAFETy 10 8011-520 Never take passengers Watch for traffic when operating near or crossing • roadways.Use extra care when loading or unloading the • machine into a trailer or truck.Always wear eye protection when operating • machine.Data indicates that operators age 60 years and • above are involved...

SAFETy 11 Personal Safety Equipment 8011-670a Personal protective equipment 6003-004 Mow up and down, not side to side Make sure that you have first aid equipment close • at hand when using the machine.Never use the machine when barefoot. • Always wear protective shoes or boots, preferably • with st...

SAFETy 12 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will...

SAFETy 13 Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other • sources of ignition.Use only approved gasoline container. • Neve...

SAFETy 14 8011-515 Never drive the machine in an enclosed space General Maintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition.Never tamper with safety devices. Check their • proper operation regularly.Keep machine ...

SAFETy 16 IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over. WARNING! Escaping hydraulic oil under ...

CONTROLS 17 This operator’s manual describes the Dixon Zero Turn Rider. The rider is fitted with a Briggs & Stratton, four-stroke overhead valve engine.Transmission from the engine is made via two belt- Motion Control Levers 1. Seat Adjustment Lever 2. Lift Lever 3. Blade Switch 4. Throttle / ch...

WARNING! The machine can turn very rapidly if one steering control is moved much further forward than the other. CONTROLS 18 Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about...

CONTROLS 19 Seat Adjustment Lever The seat can be adjusted lengthways. Release levers are located at the lower front right, or on the right side—depending on model. When making adjustments, sit on the seat. Slide the lever and maneuver seat to appropriate placement and release lever. 8058-101 Seat a...

CONTROLS 20 Fuel Tank The machine has one fuel tank, just behind the seat. The tank capacity is 4 gallons (15.1 liters).The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used. See also Technical Data concerning ethanol fuel...

CONTROLS 21 Ignition Switch The ignition key is placed on the driver’s panel and is used to start and stop the engine. IMPORTANT INFORMATION Do not run the starter for more than five seconds each time. If the engine does not start, wait about 10 seconds before retrying. Choke Control The choke is us...

CONTROLS 22 Blade Switch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed. 8058-019 Cut height lift lever 8050-900 Blade switch 8058-092 Released parking brake IMPORTANT INFORMATION In order to obtain an even cutting height it is import...

CONTROLS 23 Fuses Fuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They are flat pin fuses of the same type used in automobiles.There are two fuses with ratings and functions:20 Amp Primary fuse7.5 Amp Mower deck coupling Fuel Shut Off Valve The ...

OpERATION 24 Read the Safety section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities.We suggest that this section be reviewed in its entirety prior to attempting to m...

OpERATION 25 8050-900 Blade switch 8058-019 Cut height lift lever 8058-092 Released parking brake Before Starting Read the sections Safety Instructions and • Controls before starting the machine.Perform the daily maintenance before • starting (see Maintenance Schedule in the Maintenance section).Che...

OpERATION 26 8050-921 Set the throttle 8058-077 Place controls in neutral position 8050-900 Set the choke control Move the steering controls outward to the locked (outer) neutral position. Move the throttle to the middle position. Push throttle control all the way forward to the choke position.

OpERATION 28 WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. Weak Battery If your battery is too weak to start the engine, it should be recharged. (See Battery in the Maintenance se...

OpERATION 29 Running Release the parking brake by moving the lever 1. downward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.Move the steering contro...

OpERATION 30 Move throttle control to full throttle (not choke). 7. The machine’s speed and direction are continuously variable using the two steering controls. When both controls are in the neutral position, the machine stands still. By moving both controls an equal amount forward or backward, the ...

OpERATION 31 Mowing Tips Observe and flag rocks and other fixed • objects to avoid collisions.Begin with a high cutting height and reduce it • until the desired mowing result is attained. The average lawn should be cut to 2½” (64 mm) during the cool season and over 3” (76 mm) during the hot months. ...

OpERATION 32 Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by depressing the 1. ...

OpERATION 33 8058-032 Bypass linkage, EZT engaged 8058-033 Bypass linkage, EZT locked in the bypass position Manual Transport When pushing or pulling the mower, engage the EZT (Integrated Zeroturn Transaxle) bypass linkages. The EZT bypass linkages are located on the rear of the frame, below the rea...

mAINTENANCE 34 1) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop. ● = Described in this manual ♦ = Not descr...

mAINTENANCE 36 Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. Keep battery and terminals clean. • Keep battery bolts tight. • See chart for charging ti...

Tire Pressures All four tires should have a pressure of 15 psi / 103 kPa /1 bar. mAINTENANCE 37 Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions.The engine can only be started when: The mower deck is disengaged. • The steerin...

mAINTENANCE 38 WARNING! The machine must be standing absolutely still when the park brake is engaged. Visually check that no damage is found on the lever, linkages, or switch belonging to the parking brake. Perform a stand still test and check that there is a braking action.To adjust the parking bra...

mAINTENANCE 39 1 2 1 3 V-belts Check every 100 hours of operation. Check for severe cracking and large nicks. NOTE: The belt will show some small cracks in normal operation.The belts are not adjustable. Replace belts if they begin to slip from wear. Deck Belt Park on a level surface. Apply parking b...

2 1 3 mAINTENANCE 40 IMPORTANT INFORMATION Special blade bolt is heat treated.Replace with a Dixon bolt if required.Do not use lower grade hardware than specified. Cutting Blades To attain the best mowing effect, it is important that the blades are well sharpened and not damaged.Bent or cracked blad...

mAINTENANCE 41 Adjusting the Mower Deck Deck Leveling Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure. See Transmission under Technical Data . If tires are under or over inflated, the deck cannot be properly adjusted.The deck should be ...

1 2 3 4 mAINTENANCE 42 IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires. Excessive loads created by foam filled tires will cause premature failures. Only use O.E.M. specified tires. 8058-083 1. Caster yoke2. Caster bolt3. Long spacer4. Small spacers Caster w...

LUBRICATION 43 General For engine lubrication, see the engine manufacturer's Owners Manual.Remove the ignition key to prevent unintentional movements during lubrication.When lubricating with an oil can, it must be filled with engine oil.When lubricating with grease, unless otherwise stated, use a hi...

LUBRICATION 44 8050-009 Lubricating the front wheels IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces. Wheel and Deck Zerks Use only good quality bearing grease.Grease from well-known brand names ...

TROUBLE SHOOTING 45 Problem Cause Engine will not start Blade switch is engaged. • Steering controls are not locked in the neutral position • Parking brake is not activated • Battery is dead • Contamination in the carburetor or fuel line. • Fuel supply is closed or the shutoff valve for the fuel tan...

STORAGE 47 Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine funct...

TECHNICAL DATA 49 Torque Specifications Hex Head Cap Screws The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ft./lbs ft./lbs Nm ft./lbs Nm ft./lbs Nm Shank S...

TECHNICAL DATA 50 *The power rating of the engines indicated is the average net power output (at specified rpm) of a typical production engine for the engine model measured to SAE standard J1349/ISO1585. Mass production engines may differ from this value. Actual power output for the engine installed...

TECHNICAL DATA 51 SZ4619 CA / 966503601 Frame Cutting Width 46" / 117cm Cutting Height 1.5 - 4" / 3.8 - 10.2 cm Uncut Circle 0 Number of Blades 2 Blade Length 22¾" / 57.8 cm Nose Rollers No Sprung Seat Standard Hinged Arm Rests Accessory Hour Meter Standard Blade Engagement Electromagnet...

CONFORmITy CERTIFICATES 52 USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these lab...

53 WARRANTy DIXON® ZTR® RESIDENTIAL SpeedZTR™ and RAM 42 Residential Mowers DIXON WARRANTS ITS ZTR MOWERS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT...

SERVICE JOURNAL 54 Action Date, mtr reading, stamp, sign Delivery Service Charge the battery.Adjust the tire pressure of all wheels to 15 PSI (1 bar).Mount the steering controls in the normal position.Connect the contact box to the cable for the seat’s safety switch.Check that the right amount of oi...

SERVICE JOURNAL 55 Action Date, mtr reading, stamp, sign After 10 hours Change the engine oil.Change the oil filter.Check hydraulic oil level.Inspect hydraulic hoses.Inspect hydraulic belt.Inspect hydraulic filter.Check neutral position.Check safety system.Check seat belt.Check fuel system for leaks...

SERVICE JOURNAL 58 Action Date, mtr reading, stamp, sign At least once each year Clean the engine’s cooling air intake.Replace the air cleaner’s pre-filter (foam).Replace the air filter’s paper cartridge.Change the engine oil.Replace the engine oil filter.Check/adjust the cutting height.Check/adjust...