Page 3 - TABLE OF CONTENTS; Torque Specifications
TABLE OF CONTENTS INTRODUCTION .......................................................5 Driving and Transport on Public Roads .................5 Towing ...................................................................5 Operating ...............................................................5 Good...
Page 5 - INTRODUCTION; Congratulations
DIXON -5 INTRODUCTION Congratulations Thank you for purchasing a Dixon ride-on mower. This machine is built for superior efficiency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to...
Page 6 - Good Service; Manufacturing Number; Code
6- DIXON INTRODUCTION Good Service Dixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your reta...
Page 7 - SYMBOLS AND DECALS; Used in this publication to notify the reader of a risk of; personal injury or death; , particularly if the reader should; material damage; , particularly if the reader should neglect; Xxxx xxxxxx xxxxx xxxx; R N
DIXON -7 SYMBOLS AND DECALS These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean. Used in this publication to notify the reader of a risk of personal injury or death , particularly if the reader should neglect to follow instructions...
Page 9 - SAFETY; Safety Instructions; General Operation; Operate machine only in daylight or good artificial
DIXON -9 SAFETY Safety Instructions These instructions are for your safety. Read them carefully. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. General Operati...
Page 10 - Watch for traffic when operating near or crossing
SAFETY 10- DIXON 8011-520 Never take passengers WARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects, or other reproductive system damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas....
Page 11 - Do not drive up or down hills with; Personal Safety Equipment; Make sure that you have first aid equipment close; Slope Operation
DIXON -11 SAFETY 8011-670a Personal protective equipment 6003-004 Mow up and down, not side to side WARNING! Do not drive up or down hills with slopes greater than 10 degrees. And do not drive across any slopes. WARNING! When using the machine, approved personal protective equipment (shown in illust...
Page 12 - Children; Never
SAFETY 12- DIXON 8011-509 Be extra cautious when driving on slopes 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine...
Page 13 - Safe Handling of Gasoline; The engine and the exhaust system; mower deck’s drive belt is removed.
DIXON -13 SAFETY Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and • other sources of ignition.Use only approved gasoline container....
Page 14 - General Maintenance; open flames or sparks.
SAFETY 14- DIXON 8011-515 Never drive the machine in an enclosed space General Maintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition.Never tamper with safety devices. Check their • proper operation regularly.Keep m...
Page 15 - can cause battery explosion, fire or eye injury.; Avoid electrical sparking and its
DIXON -15 SAFETY Do not change the settings of governors and avoid • running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components.Sparking can occur when working with the battery • and the heavy cables of the starter circuit. This can ca...
Page 16 - Reduce the risk of fire by removing grass,; Transport; Check and abide by local traffic regulations
SAFETY 16- DIXON 8011-514 Regularly clean deck The blades are sharp and can cause cuts and • gashes. Wrap the blades or use protective gloves when handling them.Check the parking brake’s functionality • regularly. Adjust and service as necessary.The mulch blades should only be used in • familiar are...
Page 17 - CONTROLS; steering controls, the flow is regulated and thereby the; Control Locations
CONTROLS DIXON -17 This operator’s manual describes the Dixon Zero Turn Rider. The rider is fitted with a Briggs & Stratton, Kawasaki or Kohler four-stroke overhead valve engine developing 17 - 24 horse power. Motion Control Levers 1. Lift Lever 2. Choke Control 3. Throttle 4. Blade Switch 5. Ig...
Page 18 - Motion Control Levers; standing still or do not fit in the slots for moving the; The machine can turn very rapidly if
CONTROLS 18- DIXON Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls ar...
Page 19 - Seat Adjustment Lever; must be unlocked and park brake released.; Bypass Linkage; Unlocking Transmission
CONTROLS DIXON -19 Seat Adjustment Lever The seat can be adjusted lengthways. Release levers are located at the lower front right, or on the right side—depending on model. When making adjustments, sit on the seat. Slide the lever and maneuver seat to appropriate placement and release lever. IMPORTAN...
Page 20 - Fuel Tank; The machine has one fuel tank, just behind the seat.
CONTROLS 20- DIXON Fuel Tank The machine has one fuel tank, just behind the seat. The tank capacity is 4.5 gallons (17 liters).The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used. See also Technical Data concerning ethan...
Page 21 - seconds each time. If the engine does not; Choke Control; USE FULL THROTTLE WHEN MOWING
CONTROLS DIXON -21 Ignition Switch The ignition key is placed on the driver’s panel and is used to start and stop the engine. IMPORTANT INFORMATIONDo not run the starter for more than five seconds each time. If the engine does not start, wait about 10 seconds before retrying. 8050-817-1 Ignition Swi...
Page 22 - important that the air pressure in all four tires; Cutting Height Adjuster; applying the parking brake. Always set the; Parking Brake
CONTROLS 22- DIXON 8050-825 Cut height lift lever IMPORTANT INFORMATIONIn order to obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi (1 bar). IMPORTANT INFORMATIONAlways use the high position to transport. Cutting Height Adjuster To set the desi...
Page 23 - Fuses; Fuses are located on the left hand side of the machine.; Fuel Shut Off Valve; The fuel shut off valve is located at the left rear of the
CONTROLS DIXON -23 Fuses Fuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They are flat pin fuses of the same type used in automobiles. There are two fuses with ratings and functions:20 Amp Primary fuse7.5 Amp Mower deck coupling Fuel Shut Off Va...
Page 24 - OPERATION; Training; power. Additionally, we suggest when first operating; Steering; To move forward and backward; While moving in a forward direction, first pull both
OPERATION 24- DIXON Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. Training Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities.We suggest that this section be reviewed in its entirety prior ...
Page 25 - Before Starting; Check that there is sufficient fuel in the fuel; Starting the Engine
OPERATION DIXON -25 Before Starting Read the sections Safety Instructions and • Controls before starting the machine.Perform the daily maintenance before • starting (see Maintenance Schedule in the Maintenance section). Check that there is sufficient fuel in the fuel • tank.Adjust the seat to the de...
Page 26 - Move the steering controls outward to the locked; Move the throttle to the middle position.
OPERATION 26- DIXON Move the steering controls outward to the locked (outer) neutral position. 8050-817-1 Set the throttle Move the throttle to the middle position. If the engine is cold, pull the choke control knob up. 8061-020 Place controls in neutral position 8050-817-1 Set the choke control
Page 28 - Weak Battery; Jumper Cables; Remove BLACK cable first from chassis and
OPERATION 28- DIXON WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. Weak Battery If your battery is too weak to start the engine, it should be recharged. (See “Battery” in the Maint...
Page 29 - Running; without first setting the parking brake will shut; Ensure that no one is near mower
OPERATION DIXON -29 Running Release the parking brake by moving the lever 1. downward. Your mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.Move the steering...
Page 30 - This may cause the mower to suddenly stop.; Operating On Hills
OPERATION 30- DIXON Engage the mower deck by pulling out the 6. blade switch.Move throttle control to full throttle (not choke). 7. The machine’s speed and direction are continuously variable using the two steering controls. When both controls are in the neutral position, the machine stands still. B...
Page 31 - Mowing Tips; Observe and flag rocks and other fixed
OPERATION DIXON -31 Mowing Tips Observe and flag rocks and other fixed • objects to avoid collisions.Begin with a high cutting height and reduce it • until the desired mowing result is attained. The average lawn should be cut to 2½” (64 mm) during the cool season and over 3” (76 mm) during the hot m...
Page 32 - Stopping the Engine; position than “OFF” will cause the battery to
OPERATION 32- DIXON Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. Disengage the mower deck by depressing ...
Page 33 - Make no adjustments without:; Manual Transport
OPERATION DIXON -33 Move the steering controls outward. • WARNING! Make no adjustments without: the engine stopped • the ignition key removed • the parking brake activated • 8061-020 Place controls in neutral position Manual Transport When pushing or pulling the mower, engage the EZT (Integrated Zer...
Page 34 - MAINTENANCE; Maintenance Schedule; = Described in this manual; Inspect muffler/spark arrester; At
34- DIXON MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to m...
Page 36 - Battery; Cleaning battery and terminals; Disconnect BLACK battery cable first, then; Replacing battery
36- DIXON MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. Keep battery and terminals clean. • Keep battery bolts tight. • See charge for cha...
Page 37 - Ignition System; cause overheating and damage the engine.
DIXON -37 MAINTENANCE Ignition System The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance.For recommended spark plug, see Technical Data. Remove the ignition cable boot and clean 1. around the spark plug.Remove the spark plug with a spark plug 2. socke...
Page 38 - Engine Cooling Air Intake; If the engine produces black smoke or is difficult
38- DIXON MAINTENANCE Engine Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt.If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. Throttle Cable Check that the engine responds to throttle increases and ...
Page 39 - Air Filter; Kawasaki Engine; filter. Do not wash the paper filter. Do not oil
DIXON -39 MAINTENANCE Air Filter If the engine seems weak or runs unevenly, the air filter may be clogged. If run with a dirty air filter, the spark plugs can become fouled, disrupting operation. For this reason, it is important to replace the air filter regularly (see the heading Maintenance Schedu...
Page 40 - Kohler Engine
40- DIXON MAINTENANCE Kohler Engine These engines are equipped with a replaceable, high density paper air cleaner element. Some engines are also equipped with an oiled, foam precleaner surrounding the paper element. Check the air cleaner daily or before starting the engine. Check for a buildup of di...
Page 41 - Pull up the handle on the air filter cover.; Lift out the filter element. Replace a dirty, bent
DIXON -41 MAINTENANCE 8009-406 Pull up on handle IMPORTANT INFORMATIONDo not use compressed air to clean the air filter.Filter should be assembled dry and not be oiled. Briggs & Stratton Engine - 19 HP Pull up the handle on the air filter cover. 1. Unhook and turn towards the engine to remove. C...
Page 42 - air cleaner components could allow unfiltered; Carefully lift out the precleaner from the fan; Pull the handle outwards. Secure the handle in
42- DIXON MAINTENANCE IMPORTANT INFORMATIONOperating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure. 8009-408 Remove precleaner Carefully lift out the precleaner from the fan 4. housing. Clean the fan housing so d...
Page 43 - along the outside edge.; Squeeze dry in a clean cloth. Do not oil the; and secure with screws.
DIXON -43 MAINTENANCE Briggs & Stratton Engine - 22 HP Loosen screws and remove air filter cover. 1. Remove the filter cartridge by pulling upwards 2. along the outside edge. IMPORTANT INFORMATIONOperating the engine with loose or damaged air cleaner components could allow unfiltered air into th...
Page 44 - Fuel Filter; toward the carburetor. If necessary, a soap; Tire Pressures; Fuel Pump Air Filter
44- DIXON MAINTENANCE Fuel Filter Replace the line-mounted fuel filter every 100 hours (once per season) or more regularly if it is clogged. Replace the filter as follows: Move the hose clamps away from the filter. 1. Use flat-nosed pliers.Pull the filter loose from the hose ends. 2. Push the new fi...
Page 45 - The machine must be standing; Faulty adjustment can cause an
DIXON -45 MAINTENANCE WARNING! The machine must be standing absolutely still when the park brake is engaged. Visually check that no damage is found on the lever, linages, or switch belonging to the parking brake. Perform a stand still test and check that there is a braking action.To adjust the parki...
Page 46 - Pump Belt; EZT belt removal; NOTE: Be careful not to damage the fan blades on; Belt installation; NOTE: For ease in installing the deck belt, refer to; matches
46- DIXON MAINTENANCE Pump Belt Replacing EZT (E-Series Zeroturn Transaxle) belt Park the mower on a level surface. Engage the parking brake. EZT belt removal NOTE: Be careful not to damage the fan blades on the EZT´s as this can affect cooling or damage the EZT´s Remove the deck belt (see Deck Belt...
Page 47 - Blade replacement; Cutting Blades; out by an authorized service workshop.
DIXON -47 MAINTENANCE Blade replacement Remove blade bolt by turning counte rclockwise. 1. Install new or resharpened blade with stamped 2. “GRASS SIDE” facing towards ground/grass (down) or “THIS SIDE UP” facing deck and cutter housing.Install and tighten blade bolt securely. 3. Torque blade bolt t...
Page 48 - Adjusting the Mower Deck; Deck Leveling; Make sure the tires are inflated to the correct pressure.
48- DIXON MAINTENANCE Adjusting the Mower Deck Deck Leveling Adjust the deck while the mower is on a level surface. Make sure the tires are inflated to the correct pressure. See “Technical Data” under Transmission. If tires are under or over inflated, the deck cannot be properly adjusted.The deck sh...
Page 49 - gauge wheels or the roller and deck may be; Caster Wheels; Foam filled tires or solid tires will void the warranty.; Removal and installation of caster wheel; Hardware
DIXON -49 MAINTENANCE Anti-scalp rollersAnti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terra...
Page 50 - Cleaning; cleaning and washing.
50- DIXON MAINTENANCE Cleaning Regular cleaning and washing, especially under the mower deck, will increase the machine’s life-span. Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks.Do not spray water on the top of the mower deck. Use compressed ai...
Page 51 - LUBRICATION; Lubrication Schedule; General; When lubricating with an oil can, it must be filled with
DIXON -51 LUBRICATION Lubrication Schedule General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be filled with engine oil.When lubricating with grease, unless otherwise stated, use a high grade molybdenum disulphide grease.F...
Page 52 - Front Wheel Mount; Lubricate with a grease gun, one zerk for each wheel; Front Wheel Bearings; Lubricate with a grease gun, one zerk for each set of; excess lubricant so that is does not come; Deck Spindle; strokes. Use only good quality bearing grease.
52- DIXON LUBRICATION Front Wheel Mount Lubricate with a grease gun, one zerk for each wheel mount, until the grease is forced out.Use only good quality bearing grease.Grease from well-known brand names (petrochemical companies) usually maintains a good quality. Front Wheel Bearings Lubricate with a...
Page 53 - Engine Oil; Engine Oil Filter; Remove the oil filter. If necessary, use a filter; Engine Oil Levels; dipstick. If the level is approaching the “ADD” mark, fill
DIXON -53 LUBRICATION IMPORTANT INFORMATIONUsed engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal location. Avoid skin contact; wash with soap and water in case of spills. Engine Oil Engine Oil ...
Page 54 - Changing the Engine Oil; The engine oil should be changed for the first time; Cables; Refit the rubber covers on the cables after lubrication.
54- DIXON LUBRICATION 8009-159 The dipstick markings Changing the Engine Oil The engine oil should be changed for the first time after 5-8 hours of operation. Thereafter, it should be changed every 50 hours. The oil drain valve is located on the left side of the unit, below the oil filter. Place the...
Page 55 - TROUBLE SHOOTING; Clogged fuel filter or fuel line
DIXON -55 TROUBLE SHOOTING Problem Cause Engine will not start Blade switch is engaged. • Steering controls are not locked in the neutral position • Parking brake is not activated • Battery is dead • Contamination in the carburetor or fuel line. • Fuel supply is closed or the shutoff valve for the f...
Page 56 - Clogged air intake or cooling fins
56- DIXON TROUBLE SHOOTING Problem Cause Engine overheats Clogged air intake or cooling fins • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator • Too little or no oil in the engine • Contamination in the carburetor or fuel line. • Fouled spark plugs • Battery not...
Page 57 - STORAGE; Winter Storage; container. Always use the mixing ratios specified by; Service
DIXON -57 STORAGE Winter Storage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engin...
Page 58 - SCHEMATIC
58- DIXON SCHEMATIC SOLENOID RIGHT MOTIONCONTROL LEVER LEFT MOTIONCONTROL LEVER SEAT SW. ELECTRICCLUTCH ENGINEGROUND PTO SW. 7.5 AMP HOURMETER ACCESSORYOUTLET 20 AMP TOENGINEPIGTAIL KEY SWITCHPOSITIONS POSITION 1 - OFF POSITION 2 - RUN1 POSITION 3 - RUN2 POSITION 4 - START YEL BRN BRN YEL BRAKE SW. ...
Page 59 - TECHNICAL DATA; Accessories; HEX HEAD CAP SCREWS
DIXON -59 TECHNICAL DATA Accessories Collection system HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ft./lbs ft./lbs Nm ft./lbs Nm ft....
Page 60 - Engine; Pressure with oil filter; Transmission
60- DIXON TECHNICAL DATA SPEEDZTR 44 / 965981001 SZ4619 / 965882001 Engine Manufacturer Kawasaki Briggs & Stratton Type FH541V Intek Power 17 hp* 19.5 hp* Lubrication Pressure with oil filter Pressure with oil filter Oil capacity excluding filter 1.8 qt (1.7 liters) 1.34 qts (1.27 liters) Oil ca...
Page 61 - Equipment
DIXON -61 TECHNICAL DATA ZTR 44 / 965981001 SZ4619 / 965882001 Equipment Cutting width 44" / 111.8 cm 46" / 116.8 Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm 1.5" - 4" / 2.5 cm - 10.6 cm Uncut circle 0 0 Number of blades 2 3 Blade length 14.97" / 38.02 22.73" / 57.73 ...
Page 66 - CONFORMITY CERTIFICATES; USA requirements; Engine manual. Take care of them as they are valuable documents.; CE requirements
66- DIXON CONFORMITY CERTIFICATES USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of th...
Page 67 - WARRANTY
DIXON -67 WARRANTY DIXON WARRANTS ITS ZTR MOWERS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS: RESIDENTIAL...
Page 68 - SERVICE JOURNAL; Action; Delivery Service
68- DIXON SERVICE JOURNAL Action Date, mtr reading, stamp, sign Delivery Service Charge the battery. 1. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 2. Mount the steering controls in the normal position. 3. Connect the contact box to the cable for the seat’s 4. safety switch.Check that ...
Page 69 - After the First 5-8 Hours
DIXON -69 SERVICE JOURNAL Action Date, mtr reading, stamp, sign After the First 5-8 Hours 1. Change engine oil.
Page 72 - Change the air filter’s paper cartridge.
72- DIXON SERVICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service.2. Perform the 50-hour service. 3. Change the engine oil filter. 4. Clean/replace the spark plugs. 5. Replace the fuel filter.6. Clean the cooling fins on the engine and transmission. 7. C...
Page 73 - as to which additional work is to be carried out.
DIXON -73 SERVICE JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service.3. Perform the 50-hour service.4. Perform the 100-hour service.5. Check/adjust...
Page 74 - At Least Once Each Year
74- DIXON SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-filter (foam) (300 hours).3. Replace the air filter’s paper cartridge. 4. Change the engine oil (50 hours). 5. Replace the eng...
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