Dixon 4000 Series - Manuals

SAFETY This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: * R e a d , u n d e r s t a n d , a n d f o l l o w a l l i n s t r u c t i o n s i n t h e m a n ...

SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR -...

SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. * Keep children out of the mowing area and unde...

D I X O N P R O T E C T I O N P L U S T W O Y E A R L I M I T E D W A R R A N T Y P O L I C Y This warranty policy applies to all (30"), (36"), (4 2") mowers purchased on or after March 1, 1990 . WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2) years from date...

SPECIFICATIONS Models ZTR 4421 & 4422 Hand welded 11 gauge structural tubing. All body parts are made of rotational molded, high density polyethylene. Fron t body contains access panel for battery service. Seat lifts forward or backward for a variety of service points in the transmission area. 1...

SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 4421 & ZTR 4422 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly and upper body forward. 3. Loosen two front seat adjustment knobs, P/N 3978, and slide seat forward or backward to d e s i r e d position. 4. Re -t...

CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, t u r n i n g , s p e e d , a n d d i r e c t i o n . On initial operation, set throttle speed on slow and operate with mower blade "OFF". -To a v o i d " o v e r-c ontrolling" the m...

CONTROLS TOGO FORWARD: From neutral position, gently push both drive levers forward. To i n c r e a s e s p e e d , m o v e l e v e r s f a r t h e r f o r w a r d . TO GO BACKWARD; From neutral position, gently pull both drive levers toward you. Turning is controlled by moving one drive lever sligh...

CONTROLS: BLADE DRIVE: L o c a t e d o n c o n t r o l p a n e l , o n o p e r a t o r ' s r i g h t . To engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. S w i t c h i s c l e a r l y m a r k e d " o n a n d o f f " . MOWER DECK CU...

OPERATION INSTRUCTIONS The safe and successful operation of the 4000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete, knowledg...

OPERATION INSTRUCTIONS MOWING WITH A MUL CHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be : normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recy c...

OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, p lease read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is ...

OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide o n P a g e 2 8 . Be sure that deflector is proper...

CARE AND MAINTENANCE - 4000 SERIES MODELS This portion of the 4000 Series Models owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be ...

CARE AND MAINTENANCE - 4000 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: O b s e r v e p r o p e r b l a d e p o s i t i o n p r i o r t o r e m o v a l . 1. Safely raise front of mower. 2 . Hold or block blade from turning. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp e...

CARE AND MAINTENANCE - 4000 SERIES MODELS ENGINE TO MOWER DECK BELT: N o a d j u s t m e n t r e q u i r e d . Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will b e o b s e r v e d b o t h d u r i n g e n g ...

CARE AND MAINTENANCE - 4000 SERIES MODELS HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: MODELS ZTR 4421 & ZTR 4422 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under -th...

CARE AND MAINTENANCE - 4000 SERIES MODELS DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the pe...

CARE AND MAI NTENANCE - 4000 SERIES MODELS Correct tire pressure is important for correct operation of mower. Front Tires 4 1 0 X 3 5 0 X 4 Rear Tires 1 8 X 9 . 5 0 X 8 NOTE: Check lug nuts peri odically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. The serial number is lo...

STANDARD SERVICE PARTS LIST MODELS ZTR 4421 & ZTR 4422: BLADES: Standard: P/N 6236 Hi-Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 6111 Serpentine Belt: P/N 6109 Engine To Transmission: P/N 1684 BRIGGS & STRATTON AIR FILTER PART NUMBERS: Please refer to Briggs & Stratton Engine Operat...

TROUBLES HOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quality. Examination of one or more of t...

TROUBLESHOOTING Mower pulls to one side or the other Drive adjustment Consult your dealer for repair DRIVE SYSTEM: REMEDY SITUATION CAUSES Review operators section of owners manual Poor driving performance Operation of mower P a g e 2 7

D I X O N I N D U S T R I E S , I N C A B L O U N T C O M P A N Y A I R P O R T I N D U S T R I A L P A R K P O B O X 1 5 6 9 COFFEYVILLE KS 67337 O945 316 251 2OOO F A X 3 1 6 2 5 1 4 1 1 7 OWNER INFORMATION MOWER MODEL NUMBER____________ MOWER SERIAL NUMBER _____DM-________________________________...