Page 2 - SECTION A: GENERAL SAFETY RULES
2 SECTION B: BATTERIES AND CHARGERS SECTION A: GENERAL SAFETY RULES SECTION G: AFTER SALES SERVICE SECTION C: DRILL / HAMMERDRILL DW006 SECTION D: SDS ROTARY HAMMER DW004 SDS ROTARY HAMMER WITHSTOP ROTATION DW005 SECTION E: CIRCULAR SAW DW007 SECTION F: RECIPROCATING SAW DW008 24 Volt InsMan 0162 10...
Page 3 - General
3 SECTION A: GENERAL SAFETY RULES SECTION A: GENERAL SAFETY RULES SAFETY INSTRUCTIONS When using power tools, always observe the safety regulations applicable in yourcountry to reduce the risk of fire, electric shock and personal injury. Read thefollowing safety instructions before attempting to ope...
Page 4 - BATTERY PACKS; Under no circumstances should a wet or damp; Important Information on Battery Packs
SECTION B: BATTERY DE0240 & CHARGER DE0245 & DE0246 BATTERY PACKS Important Safety Instructions forBattery Packs. Your tool uses a 24.0 Volt D E WALT battery pack. When ordering replacement batterypacks, be sure to include catalogue numberand voltage which is clearly marked on thebattery lab...
Page 5 - Storage; BATTERY CHARGERS; Important Safety Instructions for Battery Chargers; NEVER; THE CHARGER SUPPLIED
5 SECTION B: BA TTERY DE0240 AND CHARGER DE0245 & DE0246 advantage in running the battery flat. At the point where the tool no longerperforms the task which is normally performed the battery pack should beremoved from the power tool, allowed to cool to room temperature and thenplaced in the char...
Page 6 - On the DE0246, the fan may blow debris from vent area at any time.; CHARGE INDICATORS
6 features. The DE0245 charger is fitted with a manual tune-up mode whereas theDE0246 is fitted with an automatic tune-up mode. Also, the DE0246 charger is fittedwith a cooling fan to assist the cooling of the battery cells when the battery pack isfitted to the charger. Your charger is designed to u...
Page 7 - SECTION A. SAFETY INSTRUCTIONS; LEAVING THE BATTERY PACK IN THE CHARGER; IMPORTANT CHARGING NOTES; It is
7 SECTION A. SAFETY INSTRUCTIONS flashes long, then short while in the Hot/ Cold Pack Delay mode. REPLACE PACK: These chargers are designed to detect certain problems that can arise with batterypacks which would be indicated by the red light flashing at a fast rate. If this occurs,re-insert battery ...
Page 8 - SECTION C: 13mm CORDLESS HAMMERDRILL DW006; SECTION C: 13MM CORDLESS HAMMER DRILL; Additional Safety Rules for Hammer Drills; To install the battery pack; Motor
7 SECTION C: 13mm CORDLESS HAMMERDRILL DW006 SECTION C: 13MM CORDLESS HAMMER DRILL DW006 Additional Safety Rules for Hammer Drills Hold tool by insulated gripping surfaces when performing an operation where thecutting tool may contact hidden wiring. Contact with a ‘live’ wire will make exposedmetal ...
Page 9 - Dual Range Gearing Fig. C3; OPERATION; DRILLING; RELEASE TRIGGER IMMEDIATELY,; Position 1
The variable speed switch enables you to select the best speed for a particularapplication. The farther you squeeze the trigger, the faster the tool will operate. Uselower speeds for starting holes without a centrepunch, drilling in metals or plastics,driving screws and drilling ceramics. For maximu...
Page 10 - KEYLESS CHUCK; Do not depress lock; Always wear eye protection.
9 SECTION C: 13mm CORDLESS HAMMERDRILL DW006 DRILLING IN METAL USE ONLY in the ‘low speed’ gear range. Start drilling with slow speed and increaseto full power while applying firm pressure on the tool. A smooth even flow of metalchips indicates the proper drilling rate. Use a cutting lubricant when ...
Page 11 - CAUTION: DO NOT TOUCH ANY METAL PARTS OF THE TOOL
11 SECTION D: 22MM CORDLESS ROTARY HAMMER DW004 22MM CORDLESS ROTARY HAMMER WITH STOP ROTATION DW005 ADDITIONAL SAFETY RULES FOR ROTARY HAMMERS • Hold tool by insulated gripping surfaces when performing an operation wherethe cutting tool may contact hidden wiring or its own cord. Contact with a ‘liv...
Page 12 - SECTION D: 22MM CORDLESS ROT; The; Hold tool firmly to control the twisting action of the drill.; remove drill bit from work, and; DO NOT CLICK TRIGGER OFF AND ON IN; DRILLING IN METAL
12 SECTION D: 22MM CORDLESS ROT ARY HAMMER DW004/DW005 stopped. NOTE: The first time the tool is run after changing the direction of rotation, you may hear a click on start up. This is normal and does not indicate a problem. DW004 Hammer Drilling/Rotary Drilling Selector (Fig. D1 (D) D2) To switch t...
Page 13 - Chipping and Chiselling; ACCESSORIES
13 When drilling in masonry, use carbide tipped bits rated for percussion drilling. Becertain that the bit is sharp. Ensure that the hammer mode is selected. Use aconstant and firm force on the tool to drill most effectively. A smooth, even flow ofdust indicates the proper drilling rate. Chipping an...
Page 14 - SECTION E: CORDLESS CIRCULAR SA; SECTION E: CORDLESS CIRCULAR SAW DW007; Keep hands away from cutting area and blade. Keep your second hand; could cause the saw to jump backwards. (See; Causes and Operator Prevention of Kickback; KICKBACK; is a sudden reaction to a pinched, bound or misaligned saw blade,; KICKBACK; Shoe
14 SECTION E: CORDLESS CIRCULAR SA W DW007 SECTION E: CORDLESS CIRCULAR SAW DW007 ADDITIONAL SAFETY INSTRUCTIONS FOR CIRCULAR SAWS DANGER! Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannotbe cut by...
Page 15 - Additional Specific Warnings
• Maintain a firm grip with both hands on the saw and position your body andarm to allow you to resist KICKBACK forces. KICKBACK forces can be controlled by the operator, if proper precautions are taken. • When blade is binding, or when interrupting a cut for any reason, release thetrigger and hold ...
Page 16 - Retract the lower guard and lift blade off spindle.; Blades; WALT; TURN OFF TOOL AND REMOVE BATTERY PACK.; When using a carbide tipped blade,; TURN OFF THE SAW AND REMOVE THE BATTERY PACK.
16 SECTION E: CORDLESS CIRCULAR SA W DW007 3. Thread on blade clamping screw firmly by hand to hold washer in position.(Screw has right hand threads and must be turned clockwise to tighten.) 4. Lightly depress the blade lock (A) while turning the spindle until the blade stopsrotating. 5. Tighten bla...
Page 17 - Operation Switch; This tool has no provision to lock the; Desired width of stock
17 1. TURN OFF THE TOOL ANDREMOVE THE BATTERY PACK. 2. Loosen (counterclockwise) the quadrant knob and tilt shoe to thedesired angle by aligning the pointerwith the desired angle mark. 3. Retighten knob firmly (clockwise). Adjusting for 90° Cuts (Fig. E9) 1. TURN OFF THE TOOL ANDREMOVE THE BATTERY P...
Page 18 - to prevent loss of control which could cause personal injury.; IMPROPER WORKPIECE SUPPORT; result in twisting the blade.; Materials that require extra attention; Wet lumber
18 SECTION E: CORDLESS CIRCULAR SA W DW007 Workpiece Support Figure E13 shows proper sawing position. Note that hands are kept away fromcutting area. WARNING: It is important to support the work properly and to hold the saw firmly to prevent loss of control which could cause personal injury. ALWAYS ...
Page 19 - CUTTING; IF SAW STALLS, RELEASE THE TRIGGER AND; hang up on inside of lower guard.; POCKET CUTTING; Never tie the blade guard in a raised
19 5. USE OF DULL OR DIRTY BLADES Dull blades cause increased loading of the saw. To compensate, an operator willusually push harder which further loads the unit and promotes twisting of the bladein the kerf. Worn blades may also have insufficient body clearance which increasesthe chance of binding ...
Page 20 - SECTION F: RECIPROCATING SAW DW008; To remove the battery pack from the tool,; MOTOR; Low Range
20 SECTION F . RECIPROCA TING SA W DW008 SECTION F: RECIPROCATING SAW DW008 ADDITIONAL SPECIFIC SAFETY RULES • Hold tool by insulated gripping surface when performing anoperation where cutting tool may contact hidden wiring. Contact with a “LIVE” wire will make exposed metal parts of the tool “LIVE”...
Page 21 - Metal Cutting Fig. F8; Button
21 Adjustable Shoe Fig. F1(C), F5 Caution: Lock the Trigger Switch and remove battery. The shoe will adjust to limit the depth ofcut. Hold the saw with the undersidefacing up. Push the button on the handgrip and slide the shoe out to one of thethree settings and release the button. This adjustment a...
Page 22 - material before continuing with pocket cut.; MAINTENANCE; Lubrication; The use of any non-recommended accessory may be hazardous. A
22 SECTION F . RECIPROCA TING SA W DW008 material before continuing with pocket cut. Note: In areas where blade visibility is limited, use the edge of the saw shoe as a guide. Linesfor any given cut should be extended beyondedge of cut to be made. MAINTENANCE Lubrication Your tool was properly lubri...
Page 23 - Accessories; Cleaning and Lubrication; GUARANTEE; Full One Year Warranty
23 SECTION G: AFTER SALES SERVICE DEWALT AFTER SALES SERVICE All D E WALT power tools are thoroughly tested before leaving the factory. However, if the power tool needs repair, please contact your dealer or take it to your nearestD E WALT Service Centre. There is a Service Centre in every capital ci...
Page 24 - Information Hotline; Unwanted Tools and the Environment
24 Free One Year Service Contract In addition to a full one year warranty, every D E WALT tool is backed with a Free One Year Service Contract. We will provide free labour on all repairs and preventativemaintenance during the first year after purchase. Proof of purchase date is required. Contact you...