Page 2 - PORTABLE FORCED AIR HEATER; Carbon Monoxide Poisoning:; WARNINGS
2 102569 PORTABLE FORCED AIR HEATER 200,000 Btu/Hr • Use only kerosene or No. 1 fuel oil toavoid risk of fire or explosion. Never usegasoline, naphtha, paint thinners, alco-hol, or other highly flammable fuels. • Fuelinga) Personnel involved with fueling shall be qualified and thoroughly familiarwit...
Page 3 - OWNER’S MANUAL; UNPACKING
3 102569 OWNER’S MANUAL 1. Remove all packing items applied toheater for shipment. 2. Remove all items from carton. 3. Check items for shipping damage. Ifheater is damaged, promptly informdealer where you bought heater. PRODUCTIDENTIFICATION UNPACKING LowerShell Hot AirOutlet Fan Guard FuelTank Flam...
Page 4 - FUELS; Use a KEROSENE ONLY; Tools Needed; ASSEMBLY; WARNING:Use only kerosene; VENTILATION
4 102569 PORTABLE FORCED AIR HEATER 200,000 Btu/Hr FUELS Do not use heavy fuels such as No. 2 fuel oilor No. 2 Diesel. Using heavy fuels willresult in: • clogged fuel filter and nozzle • carbon build up on spark plug • the need of nontoxic anti-icer in fuel dur- ing very cold weather IMPORTANT: Use ...
Page 5 - The air pump forces; OPERATION; TO STOP HEATER; TO RESTART HEATER; TO START HEATER
5 102569 OWNER’S MANUAL THEORY OFOPERATION The Fuel System: The air pump forces air through the air line. The air is thenpushed through the burner head nozzle. Thisair causes fuel to lift from the tank. A finemist of fuel is sprayed into the combustionchamber. The Air System: The motor turns the fan...
Page 6 - Item; WARNING: Never service
6 102569 PORTABLE FORCED AIR HEATER 200,000 Btu/Hr Item How Often How To Fuel tank Flush every 150-200 hours See Storing, Transporting, of operation or as needed or Shipping Air output and Replace every 500 hours of See Air Output, Air Intake, lint filters operation or once a year and Lint Filters, ...
Page 7 - TROUBLESHOOTING; WARNING: Never service heater while it is plugged in, operating, or; OBSERVED FAULT
7 102569 OWNER’S MANUAL 1. Wrong pump pressure 2. Dirty air output, air intake and lint filters 3. Dirty fuel filter 4. Dirt in nozzle 5. Dirty photocell lens 6. Bad flame-out control Heater ignites, but flame-out control shutsoff heater after a short period of time TROUBLESHOOTING WARNING: Never se...
Page 8 - UPPER SHELL REMOVAL
8 102569 PORTABLE FORCED AIR HEATER 200,000 Btu/Hr SERVICEPROCEDURES UPPER SHELL REMOVAL 1. Remove screws along each side ofheater using 5/16" nut-driver. Thesescrews attach upper and lower shellstogether. 2. Lift upper shell off. 3. Remove fan guard. FAN IMPORTANT: Remove fan from motor shaft b...
Page 9 - FUEL FILTER; WARNING: High Voltage
9 102569 OWNER’S MANUAL FUEL FILTER 1. Remove side cover screws using5/16" nut-driver. 2. Remove side cover. 3. Pull lower fuel line off the fuelvalve fitting. 4. Carefully pry bushing, lower fuelline, and fuel filter out of fuel tank. 5. Wash fuel filter with clean fuel andreplace in tank. 6. A...
Page 10 - NOZZLE
10 102569 PORTABLE FORCED AIR HEATER 200,000 Btu/Hr NOZZLE 1. Remove upper shell (see Upper ShellRemoval, page 8). 2. Remove fan (see Fan, page 8). 3. Remove fuel and air line hoses fromburner head. 4. Remove spark plug wire from sparkplug. 5. Remove spark plug from burner headusing 13/16" open-...
Page 12 - Motor and Pump Assembly
12 102569 PORTABLE FORCED AIR HEATER 200,000 Btu/Hr ILLUSTRATEDPARTSBREAKDOWN B200, R200, REM200 Motor and Pump Assembly 7-1 7-8 Burner Head Assembly 7-7 7-3 7-4 7-5 7-6 10-16 10-17 10-15 10-18 10-14 10-13 10-12 10-11 10-10 10-9 10-8 10-7 10-6 10-5 10-4 10-3 10-2 10-1 1 2 3 4 5 6 7 8 23 19 9 10 16 1...
Page 13 - PARTS LIST
13 102569 OWNER’S MANUAL KEY PART NO. NUMBER DESCRIPTION QTY. 1 098511-208 Upper Shell (Yellow) 1 098511-209 Upper Shell (White) 1 098511-229 Upper Shell (Black) 1 2 100647-01 Screw, #10-16 x 1/2" 8 3 098512-48 Combustion Chamber 4 099229-01 Photocell Bracket 1 5 M10908-2 Screw, #6-32 x 3/8"...
Page 14 - WHEELS AND HANDLE PARTS LIST; PARTS AVAILABLE - NOT SHOWN; SPECIFICATIONS
14 102569 PORTABLE FORCED AIR HEATER 200,000 Btu/Hr Btu/Hr 200,000 Flame-out Control Part No. HA3003 Spark Plug Part No. HA3012 Filter Kit Part No. HA3017 Nozzle Part No. 100735-13 Rotor/Air Pump Kit Part No. HA3005 Handle Part No. HA2204 Photocell Part No. HA3019 Pump Adjustment Part No. HA3020 1 2...
Page 15 - WIRING DIAGRAM; PARTS UNDER WARRANTY; ACCESSORIES
15 102569 OWNER’S MANUAL White Black Blue Green Power Plug 120V/60Hz Photocell Spark Plug Ignitor Flame-Out Control B Reset Button R Red Red Motor Blue White White White White White Red Red Green Terminal Board Red Black Relay Fuel Valve Green/Yellow WIRING DIAGRAM Note: Use only original replacemen...
Page 16 - INTERNATIONAL; WARRANTY AND REPAIR SERVICE; WARRANTY SERVICE; KEEP THIS WARRANTY; NOT A UPC
102569-01Rev. G08/99 INTERNATIONAL WARRANTY AND REPAIR SERVICE WARRANTY SERVICE Should your heater require service, return it to your nearest authorized service center. Proof of purchase must be presented with the heater. The heaterwill be inspected. A defect may be caused by faulty materials or wor...