Cub Cadet 5234D - Manuals - manualsarea.com

Page 3 - RECORDING MODEL AND SERIAL NUMBER INFORMATION; Transmission Serial Plate:; TRACTOR MODEL PLATE

3 www.cubcadet.com CUB CADET LLCP. O. BOX 361131 CLEVELAND, OH 44136 DEALER LOCATOR PHONE NUMBER: 877-282-8684 Model Number Mfg. Date XXXXXXXXXXX XXXXXXXXXX RECORDING MODEL AND SERIAL NUMBER INFORMATION Product identification plates are provided for major components of your tractor. The numbers on t...

Page 4 - IMPORTANT SAFE OPERATION PRACTICES; GENERAL OPERATION; Never carry passengers.

4 IMPORTANT SAFE OPERATION PRACTICES WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IFNOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OFYOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUALBEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY...

Page 5 - Do not leave equipment in the raised position.

5 • Disengage all attachment clutches, thoroughlydepress the brake pedal and shift into neutralbefore attempting to start the engine. • Your mower is designed to cut normalresidential grass of a height no more than 10”.Do not attempt to mow through unusually tall,dry grass (e.g. pasture) or piles of...

Page 6 - OPERATING THE PTO; Make certain all PTO shields are always installed.

6 3. CHILDREN • Tragic accidents can occur if the operator is notalert to the presence of children. Children areoften attracted to the machine. Never assumechildren will remain where you last saw them. • Keep children out of the mowing area and inwatchful care of an adult other than theoperator. • B...

Page 7 - Restrict the use of this power machine to persons who

7 • Keep all nuts, bolts and screws tight to be surethe equipment is in safe working condition. • Never tamper with safety devices. Check theirproper operation regularly. • After striking a foreign object, stop the engine,and thoroughly inspect the mower for anydamage. Repair the damage before resta...

Page 8 - SAFETY LABELS; WARNING; WARNING; When improperly operated this tractor can; roll over or upset. Use of the ROPS and; WARNING; WARNING

8 DIE OU T L INE DO E S NO T PR IN T WEIGHT MAY NEED TO BE ADDED TO THE TRACTOR. REFER TO TRACTOR OPERATOR’SMANUAL FOR DETAILS. WHEN ADDING FRONT AND / OR REAR MOUNTED ATTACHMENTS, COUNTER SAFETY LABELS INSTRUCTION / WARNING LABEL ON LEFT RUNNING BOARD AVOID SERIOUS INJURY OR DEATH READ OPERATOR'S W...

Page 9 - SECTION 1: CONTROLS AND FEATURES; Figure 1; Steering Wheel

9 O. N. M. L. K. SECTION 1: CONTROLS AND FEATURES Figure 1 A.B. C.D. E. F. J. Steering Wheel PTO Switch Throttle Handle Ignition SwitchBrake PedalReverse Pedal PTO Reverse Override Switch * Steering Wheel, Seat, and ROPS Transparent for Clarity G. Forward Pedal R. S. T. U. V. W. Trans. 4WD Shift Lev...

Page 11 - Parking

11 H. Hand Holds Hand holds are built into both the left and right hand fender covers. The handles can be used to assist in mounting and dismounting the tractor. J. Transmission 4WD Shift Lever The 4WD shift lever is located on the right fender.This lever is used to engage the transmission drivethat...

Page 12 - Pedal

12 T. Differential Lock Pedal Figure 8 Located at the front of the left running board, thedifferential lock pedal engages the transmissiondifferential lock. The differential lock is used to gain additional trac-tion when operating the tractor on wet or loose soil.When the pedal is depressed the rear...

Page 14 - ROPS

14 SECTION 2: OPERATION ROLLOVER PROTECTIVE STRUCTURE (ROPS) This tractor is equipped with a Rollover ProtectionStructure (ROPS) and seat belts. When usedtogether they are effective in reducing injuries to theoperator in the event of an accidental tractorrollover. The safety provided by the ROPS ism...

Page 15 - Do not smoke while refueling the tractor.; NEW TRACTOR BREAK-IN PROCEDURES; Operator must be sitting in the tractor seat.

15 • Do not smoke while refueling the tractor. • Do not fill the fuel tank when the engine isrunning or while the engine is hot. • The fuel fill cap is located on the fender to theleft of the seat. Unscrew the fuel cap and filltank from an approved container. Do not fill thefuel tank to capacity. Al...

Page 16 - Place the PTO switch in the “OFF” position.; DRIVING THE TRACTOR

16 COLD WEATHER STARTING (BELOW 14° F) Move the throttle handle to approximately the"FAST" throttle position, then follow the normalengine starting instructions above. NOTE: An optional engine coolant heater isavailable from your Cub Cadet dealer. This heaterwill aid in starting the tractor ...

Page 17 - LOW

17 USING THE FORWARD AND REVERSE PEDALS The hydrostatic transmission provides constantlyvariable ground speeds within the speed rating ofeach transmission range. The tractor speed iscontrolled by the forward and reverse pedals on thefront of the right running board. The forward and reverse pedals ar...

Page 18 - DRIVING ON SLOPES; Always shift the transmission; USING THE DIFFERENTIAL LOCK PEDAL; Do not engage the differential; USING THE 4WD SHIFT LEVER; DIFFERENTIAL

18 DRIVING ON SLOPES WARNING: Do not operate on inclineswith a slope in excess of 15 degrees (arise of approximately 2-1/2 feet every10 feet). The tractor could overturn andcause serious injury. IMPORTANT: Always shift the transmission into the LOW speed range BEFORE beginningthe climb or descent of...

Page 19 - IMPORTANT; THROTTLE HANDLE

19 USING THE HYDRAULIC LIFT LEVER The hydraulic lift system provides power for raisingand positioning three point hitch and belly mountedequipment. To raise an attachment using thehydraulic lift system, the engine must be running.Generally, an attachment can be lowered with theengine running or off....

Page 20 - To utilize the top link hook, proceed as follows:; REMOVING THE REAR PTO COVER; Slide to Right

20 Hazard Lights Always use the flashing amber hazard lights alongwith the SMV (Slow Moving Vehicle) emblem whenoperating the tractor on, or near, roadways. Alsoactivate the hazard lights when necessary to warnothers that the tractor is being operated in the area. • To turn on the flashing hazard li...

Page 21 - USING THE HITCH PLATE; When transporting pull-behind; TRACTOR WEIGHTING; TRACTOR WEIGHTING TABLE

21 USING THE HITCH PLATE Use only the hitch plate (Refer to Figure 22), fortowing pull-behind equipment (carts, trailers, etc.)or dragging loads. Raise the lower links of the three point hitch to theirhighest position to prevent interference with thetowed equipment. IMPORTANT: When transporting pull...

Page 22 - SECTION 3: ADJUSTMENTS; ADJUSTING THE SEAT

22 SECTION 3: ADJUSTMENTS ADJUSTING THE SEAT For the comfort of the operator, a single leveradjustable seat is provided to set the fore to aftposition of the seat. Adjust the seat to the mostcomfortable position that allows you to operate allcontrols and pedals. WARNING: Do not adjust the seat whent...

Page 23 - ADJUSTING FRONT WHEEL TOE-IN; Turn Hex Collar

23 • The length of the upper hitch link is normallydetermined by the design of each implement.To adjust the upper hitch link, loosen the lock-ing lever and turn the adjustment tube asshown in Figure 26. After the appropriate lengthis attained, tighten the locking lever. If correctlyadjusted, the upp...

Page 24 - ADJUSTING THE BRAKES; Check the brakes as follows:

24 ADJUSTING THE BRAKES The tractor brakes are adjusted at the factory andshould experience minimal wear if the tractor isoperated normally. However, all brake pads aresubject to wear and at some point the brake linkagemay have to be adjusted. Check the brakes as follows: • Place the tractor on a le...

Page 25 - General Information

25 SECTION 4: MAINTENANCE The service life and reliability of any machinedepends upon the care it is given. Proper lubrica-tion and maintenance is a vital part of that care.Using the Lubrication and Maintenance Chart as aguide, monitor the hourmeter on the instrumentpanel to ensure the required main...

Page 26 - LUBRICATION AND MAINTENANCE CHART (ILLUSTRATION)

26 LUBRICATION AND MAINTENANCE CHART (ILLUSTRATION) 1 2 6 6 7 8 9 10 10 12 13 14 15 16 17 17 17 18 4 13 5 5 11 3 5 19 20 21

Page 27 - LUBRICATION AND MAINTENANCE CHART; †† If operated less than 100 hours annualy

27 LUBRICATION AND MAINTENANCE CHART † More often when operating under dusty conditions †† If operated less than 100 hours annualy Ref. No. Operation to be Performed Service Intervals Bef o re ea c h us e Ev er y 10 Hour s Ev er y 25 Hour s Ev er y 50 Hour s Ev ery 10 0 Hour s Ev ery 15 0 Hour s Eve...

Page 28 - ACCESSING THE ENGINE COMPARTMENT; To remove the two side panels:; GENERAL BATTERY INFORMATION; Lift Lever

28 ACCESSING THE ENGINE COMPARTMENT WARNING: If the tractor has beenrecently operated, engine surfaces(including the radiator) will be HOT.Allow the engine to cool before open-ing the hood, or use extreme cautionto avoid burns when the hood is open. To raise the hood, locate the latch release lever ...

Page 29 - BATTERY REMOVAL; To remove the battery:; CHARGING THE BATTERY; Full Charge

29 BATTERY REMOVAL WARNING: Battery posts, terminalsand related accessories contain leadand lead compounds. Wash handsafter handling. The battery is located at the front of the tractorbeneath the hood. To remove the battery: • Open the tractor hood as described in theprevious sub-section. • Remove t...

Page 30 - HEAD LIGHT BULB REPLACEMENT; Fully raise the hood.; HAZARD BULB REPLACEMENT; Remove the outer housing and lenses.; SERVICING ELECTRICAL SYSTEM; GOOD

30 HEAD LIGHT BULB REPLACEMENT The tractor is equipped with headlights. If one of thebulbs should burn out, replace the bulb as follows: • Fully raise the hood. • Pull the wire harness plug from the bulb/socketassembly to unplug the wire harness. SeeFigure 34. Figure 34 • Turn the bulb/socket assemb...

Page 31 - To replace the main fuse:; Hazard Light Flasher Relay; Replace the relay as follows:

31 Accessing the Fuse Center The fuse center is located on the inside right of thedash panel. To access the fuse center, remove thedash panel insert by removing the two screws. SeeFigure 37. To cover the fuse center, reposition the dash panelinsert in the dash and secure with the two screws. Figure ...

Page 32 - 5 Hour Break-In Period Filter Change; Slide the seat fully forward then tilt seat forward.

32 CHECKING TRANSMISSION / HYDRAULIC SYSTEM OIL LEVEL Check the hydro transmission/hydraulic system oillevel before each use. NOTE: Check the oil levelonly while the engine is stopped and the tractor isstanding on a level surface. The oil level sight glass is located in the rear of thetransmission h...

Page 33 - Changing Hydraulic System Filter

33 • Remove the old hydrostatic filter by turning itcounterclockwise, and immediately replace withthe new filter. Turn the filter clockwise by handuntil the gasket contacts the filter base; thentighten the filter an additional 1/2 to 3/4 turn. • Clean any residual oil from the top of thetransmission...

Page 34 - Insert a funnel (preferably one with a flexible; Check Front Axle Oil; Withdraw the dipstick and wipe it clean, then; Check Final Reduction Gear Case Oil; Reinstall the fill plug in each gear case.

34 Dispose of used oil in an environmentallysafe manner. If necessary, contact yourarea EPA office for proper disposal proce-dures and recycling center locations. • Change the hydro transmission filter asinstructed in Changing Hydro TransmissionOil Filter. • Change the hydraulic system filter as ins...

Page 35 - Reinstall the fill plug/dipstick in the axle housing.; LUBRICATION OF DRIVE SHAFT; DRAIN PLUG

35 • To prevent debris from entering the front axlehousing, clean the area around the oil fill plug /dipstick and the axle drain plug located at thecenter front of the axle. Refer to Figure 44 andFigure 46. Figure 46 • Place a suitable container beneath the front ofthe axle housing. • Remove the oil...

Page 36 - TIRE MAINTENANCE; Make certain the rim is clean and free of rust.

36 TIRE MAINTENANCE Check the tire air pressure after every 50 hours ofoperation or weekly. Keep the tires inflated to therecommended pressures. Improper inflation willshorten the service life of a tire. See the tire sidewall, or the Tire Inflation chart, for proper inflationpressures. Observe the f...

Page 37 - TRACTOR STORAGE; Lubricate all lubrication points.; REMOVING THE TRACTOR FROM STORAGE; Check the engine oil and coolant levels.

37 TRACTOR STORAGE If your tractor is not going to be operated for anextended period of time (thirty days to approxi-mately six months), the tractor should be preparedfor storage. Store the tractor in a dry and protectedlocation. If stored outside, cover the tractor (includ-ing the tires) to protect...

Page 38 - SECTION 5: ENGINE INFORMATION AND MAINTENANCE

38 SECTION 5: ENGINE INFORMATION AND MAINTENANCE Daihatsu L.L.C., the California Air Resources Board (CARB) and the United States Environmental Protection Agency (U.S. EPA) Emission Control System Warranty Statement (Owner’s Defect Warranty Rights and Obligations) EMISSION CONTROL WARRANTY COVERAGE ...

Page 39 - e. Miscellaneous Items Used in Above Systems

39 c. Ignition System • Glow plug d. Exhaust System • Exhaust manifold e. Miscellaneous Items Used in Above Systems • Vacuum, temperature, position, time sensitive valves and switches• Electronic controls• Connectors and assemblies• Hoses 2. Length of Coverage — Daihatsu warrants to the initial owne...

Page 40 - RADIATOR; Full

40 ENGINE MAINTENANCE WARNING: Use care when servicingany component in the engine area. Ifthe engine has recently been operated,components will be hot and couldcause burns. Allow the engine to coolbefore servicing. WARNING: Before servicing the engine,place the tractor on a level surface,stop the en...

Page 41 - CHANGING THE ENGINE OIL AND FILTER; Reinstall the oil fill cap and dipstick.

41 • Clean the area around the oil filler cap toprevent debris from entering the crankcase.See Figure 50. Figure 50 • Turn the oil filler cap counterclockwise tounscrew from the valve cover. • SLOWLY pour oil into the crankcase until theoil level reaches the “FULL” mark on thedipstick. Refer to Figu...

Page 42 - Drain the coolant when the engine is cold.

42 • Start the engine and run for about 5 minutes.Stop the engine and check for leaks at the oilfilter and drain plug. • Wait 3 minutes and re-check the oil level. Ifneeded, add oil to bring the oil level up to the"FULL" mark. WARNING: Never overfill the enginecrankcase. The engine may overh...

Page 43 - CHANGING THE AIR CLEANER; Check and replace the air cleaner element as follows:

43 • Place a suitable container beneath the drainplug and remove the cap from the overflowreservoir. • Turn the drain plug counterclockwise to re-move. Allow as much of the old coolant as pos-sible to drain from the system. Coolant is a toxic substance. Dispose of inan environmentally safe manner. C...

Page 45 - SECTION 6: SPECIFICATIONS; Engine; Bypass, Impellar Type Pump; Electrical System; Reverse — 0 to 4.0 mph

45 SECTION 6: SPECIFICATIONS Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DiahatsuHorsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 46 - SPECIFICATIONS; Hydraulic Lift System; Shaft Size; Tires

46 SPECIFICATIONS Hydraulic Lift System Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary PumpControl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fender Mounte...

Page 47 - SECTION 7: OPTIONAL EQUIPMENT AND ACCESSORIES; DESCRIPTION

47 SECTION 7: OPTIONAL EQUIPMENT AND ACCESSORIES When purchasing your tractor, you probably had it equipped for your particular needs at that time.You may later wish to obtain additional equipment or accessories to perform other tasks. Refer to thechart below for a list of optional equipment and acc...