Page 2 - TABLE OF CONTENTS
2 TABLE OF CONTENTS Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3General Safety Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 A.Danger . . . . ....
Page 3 - FORWARD; WARNING; MODELS LISTED IN THIS MANUAL
3 FORWARD The Tank Hydrostatic Zero-Turn Commercial Riding Mower provides superb maneuverability, mid-mount cutting capability for professional landscapers, commercial lawn service compa-nies, professional turf managers and golf course superintendents. The machine incorporates many safety features t...
Page 4 - SAFETY PRECAUTIONS
4 GENERAL SAFETYOPERATIONS A. DANGER 1. Do not operate machine in confined areas where exhaust gases can accumulate. 2. Do not operate machine without mower chute deflector in place and operational. 3. Do not carry passengers. 4. Do not operate nor store machine in areas where open flames, electrica...
Page 5 - Do not overfill; C. Related to Batteries; Note
5 11. When looking for oil leaks, never run your hand over hydraulic hoses, lines or fittings. Never tighten or adjust hydraulic hoses, lines or fittings while the system is under pressure. If high-pressure oil penetrates the skin, the oil must be removed within a few hours by a doc-tor familiar wit...
Page 8 - D A N G E R; SAFETY DECALS AND LABELS
K E E P H A N D S a n d F E E T A W A Y D A N G E R TO REDUCE THE RISK OF INJURY,D O N O T O P E R A T E M O W E R U N L E S S DISCHARGE CHUTE COVER OR GRASS C A T C H E R IS I N I T S P R O P E R P L A C E . WARNING SHIELD MISSING DO NOT OPERATE Part Number: 00030635 Part Number: 777S33014 Part Num...
Page 9 - SPECIFICATIONS; Instrumentation
9 SPECIFICATIONS GENERAL INFO.Controls: Engine ignition and start switch; throttle; choke; left and right steering levers; electric blade clutch switch; parking brake; mower deck lift Parking Brake: Mechanical linkage brake handle to internal drum brakes Seat: Adjustable seat and armrests. 5" Ad...
Page 10 - OPERATING INSTRUCTIONS
10 OPERATING INSTRUCTIONS Figure. 1 Figure. 2 Ignition Switch Electric BladeClutch Switch Tach andHour Meter Engine throttle Choke Lever Parking Brake A.General 1. When Mowing: a. Keep adults, children, and pets away from the area to be mowed. b. When operating this mower, in the forward direction, ...
Page 12 - Electric Blade Clutch Switch:
12 wheel, making the mower turn toward the side where the lever is behind. When one lever is pushed forward and the other lever pulled back the same amount, one traction wheel will turn in reverse and the mower will turn within its own length. In order to start the engine, both steering levers must ...
Page 13 - C.Initial Adjustments; Check the fluid levels and tires:
13 direction until it stops, it will shut off the flow of fuel to the engine. When turned in a counterclockwise direction it will open and allow fuel to flow to the engine. Close this valve if you are not going to run the mower for a period of 30 minutes or more to prevent flooding the engine. 8. Se...
Page 16 - E.Mower Cutting Blades; Mulch
16 f. Insert the key in the ignition and start switch and turn the switch to “On”. g. Gasoline Engine: If the engine is cold, push the choke to the on position. Note: E.F.I. Tanks do not have a choke control. h. Turn the ignition key in a clockwise direction to the “Start” position until the engine ...
Page 17 - Cleaning your Deck; after
17 lengths of grasses are removed, and grass conditions are generally dry. MAINTENANCE ANDSERVICE WARNING: Disconnect the spark plug wires or remove the key from the ignition to prevent the engine from accidentally starting before performing any maintenance on this mower. A. Cleaning your Deck Use t...
Page 18 - Changing the Blade Drive Belts:
18 2. Linch Pins Figure. 7 Linch Pins Height of Cut Clevis Pin Main Frame Changing a Blade: a. Remove the Key from the ignition and dis-connect the spark plug. b. Jack up the front of the mowing deck about one foot and block it in that position. c. Wrap a rag around one end of the blade and grasp it...
Page 19 - Changing the Spindle Assembly; Adding Hydraulic Oil
19 Note: When replacing belts do not over- tighten. Adjust the idler pulley so that a ten-pound pull with a spring scale between two pulleys deflects the belt about 1/2". 5. Figure. 8 CoverPlate Spindle Changing the Spindle Assembly a. Jack up the front of the mowing deck about one foot and bloc...
Page 20 - Specific Gravity; Battery Removal; Installing the Battery; Jump Starting
20 caps and drain oil from both left and right pumps. Replace and retighten nuts. Figure. 10 Hydraulic pumps Unfasten hose and drain from this side of both pumps. j. Remove the three screws from the top of the oil filter and replace the oil filter element. Coat the sealing surface with Shell Rimula ...
Page 21 - Safety Switch Operation Checks:
21 electrical components. This is a standard plug-in type automotive fuse rated at 7.5 amp. 7. Safety Switches: There are three safety switches in the electrical circuit which control the engine. They are (1) the blade clutch switch, (2) the steering lever/parking brake switch, and (3) the seat swit...
Page 22 - Left Side Pump
22 2. Leaking Tires: When a flat tire occurs, repair or replace immediately. The normal procedure is to remove the wheel and replace it with a spare. Take the leaking tire to a maintenance area and repair. If a tire is getting soft, park the mower on the nearest level, paved area. If the leaking tir...
Page 23 - Hydraulic Oil Tank and Filter:; Hydrostatic Pumps and Motors:; Steering Lever Adjustments:; Screw
23 hoses. Make certain there are no kinks or twists in any hose. 2. Hydraulic Oil Tank and Filter: Note: Change the hydraulic oil and the oil fil- ter element after the first 50 hours of operation and every 500 hours thereafter. To drain the hydraulic oil tank, place a 1 gallon drain pan under the d...
Page 24 - To Put the Mower Back in Service:
24 ing holes in each lap bar whenever the lap bars are in their Neutral positions. Note: Both lap bars must be in their Neutral positions for the Park brake interlock mecha-nism to function so as to prevent lap bar move-ment (movement that would activate the hydrostatic pumps producing Forward or Re...
Page 25 - MAINTENANCE SCHEDULE; Before starting engine:; B. Every 25 Hour Checks; Follow the Oiling Chart.; D. Every 100 Hour Checks; General Purpose Lubrication:
25 MAINTENANCE SCHEDULE A. Daily Checks 1. Before starting engine: a. Check the fuel level.** b. Check the engine oil level.** c. Check the hydraulic oil level. d. Check the hydraulic hoses for leaks, abra-sion, kinks, twists, or a flattened condition. e. Check the tires and tire pressure.Drive Tire...
Page 26 - OIL CHART; DAILY; LUBRICATION CHART; EVERY 25 HOURS
26 . OIL CHART Apply a few drops of engine oil or use a spray lubricant. Apply the oil to both sides of pivot points. Wipe off any excess. Start engine and operate mower briefly to insure that oil spreads evenly. Number of Oil Points Description DAILY 44222212 WEEKLY 1222111422 Deck Suspension Pivot...
Page 27 - Performance Adjustments; A. High Speed Tracking Adjustment; B. Engine RPM Check and Adjustment
27 Performance Adjustments A. High Speed Tracking Adjustment If mower tracks to one side with both lap bars in fully forward position: 1. Check air pressure in all four tires: a. Pressure should be within specified ranges and balanced side-to-side. b. Rear tires 8-10 psi. recommended (20 psi MAX.) c...
Page 29 - F. Deck leveling Procedure
29 F. Deck leveling Procedure 1. Park the mower on a flat paved surface, engage the parking brake, shut off the engine, remove the key from the ignition switch, disconnect the spark plug wires and using the foot pedal, lower the mowing deck into the 4" height of cut posi-tion. (The 4" height...
Page 30 - WIRING DIAGRAM
Page 32 - SLOPE GAUGE
Do n o t mo w on in clines with a slop e in excess o f 15 d e gr ee s (a ri se o f appro xima tely 2- 1/2 fee t every 10 fee t). A rid ing m o wer could over turn a nd ca use se rio u s inju ry. If op er ating a wa lk- b eh ind mower on su ch a slo p e, it is extr emely difficu lt to maintain your f...
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