Page 2 - VII Venting; WARNING
VII Venting WARNING FAILURE TO VENT THIS BOILER IN ACCORDANCE WITH THESE INSTRUCTIONS COULD CAUSE FLUE GAS TO ENTER THE BUILDING RESULTING IN SEVERE PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH: * Do not attempt to vent this boiler with galvanized, PVC, or any other vent components not listed in Table...
Page 5 - FIGURE 7.2: HORIZONTAL CONCENTRIC VENTING
14 FIGURE 7.2: HORIZONTAL CONCENTRIC VENTING (VENT OPTION 1,3) FIGURE 7.3: HORIZONTAL TWIN PIPE VENTING (VENT OPTION 2)
Page 7 - ) Permitted Terminals for Vertical Venting; • Vent Option 5; require the use of wall thimbles.; TABLE 7.5: PERMISSIBLE STAINLESS STEEL VENT SYSTEMS
6) Permitted Terminals for Vertical Venting - • Vent Option 5 - A straight termination is installed in the end of the vent pipe. Vent manufacturer part numbers for these screens are shown in Table 7.5. The air inlet terminal consists of a 180 degree elbow (or two 90 degree elbows) with a rodent scre...
Page 8 - FIGURE 7.6c: POSITIONING VENT TERMINAL UNDER OVERHANGS
FIGURE 7.6a: LOCATION OF VENT TERMINAL RELATIVE TO WINDOWS, DOORS, GRADE FIGURE 7.6b: LOCATION OF VENT TERMINAL RELATIVE TO METERS AND FORCED AIR INLETS FIGURE 7.6c: POSITIONING VENT TERMINAL UNDER OVERHANGS 17
Page 10 - TABLE 7.9: SUMMARY OF VERTICAL VENTING OPTIONS
19 TABLE 7.9: SUMMARY OF VERTICAL VENTING OPTIONS VENT OPTION # 5 6 CLASSIFICATION USED IN THIS MANUAL VERTICAL TWIN PIPE VERTICAL CONCENTRIC ILLUSTRATED IN FIGURE 7.10 7.11 VENT PIPE PENETRATION THROUGH STRUCTURE ROOF ROOF AIR INTAKE PIPE STRUCTURE THROUGH STRUCTURE ROOF ROOF VENT PIPE SIZE 3” 80/1...
Page 13 - C. Assembly of Crown 60/100mm Concentric Venting; resulting in unsafe or unreliable operation.; terminal and the inner pipe.; outer pipe only
22 C. Assembly of Crown 60/100mm Concentric Venting (IMPORTANT - Skip to Section D for 80/125mm Concentric Vent Assembly) WARNING Failure to follow the instructions could result in flue gas leakage into the combustion air or indoor air, resulting in unsafe or unreliable operation. • Do not lubricate ...
Page 15 - Use a drill stop or other means to ensure that; it out from the female end.
24 6) Use locking bands provided to join adjacent sections of non-cuttable pipe as well as fittings. The male end of the terminal section and other cuttable sections must be held to the female end of the adjoining pipe with at least three #10 x 1/2” sheet metal screws. Drill a 1/8 hole through both o...
Page 17 - D. Assembly of Crown 80/125mm Concentric Venting; Description
D. Assembly of Crown 80/125mm Concentric Venting (IMPORTANT - See Section C for 60/100mm Concentric Vent Assembly) WARNING Failure to follow the instructions could result in flue gas leakage into the combustion air or indoor air, resulting in unsafe or unreliable operation. • Do not lubricate concent...
Page 18 - OUTER PIPE ONLY; d) Make an insertion mark 1” from the male end of the outer pipe.
To cut the straight sections listed above refer to Figure 7.31 and the following instructions: a) Determine the required length of the outer pipe. When doing this allow an additional 1” of length for insertion into the female end of the adjoining pipe. Mark the cut line on the outer pipe. b) Remove ...
Page 19 - Use a drill stop or other means to ensure that the drill bit does not
3) Joining Pipe - a) Start assembly of the vent system at the boiler. Lubricate the brown gasket in the boiler vent collar with a few drops of water. b) Push the male end of the first fitting into the boiler collar until it bottoms out. The male end of cuttable sections should go 1” into the collar un...
Page 20 - hole through both outer pipes to start these screws.; Use a drill stop or other means to ensure that the; plate to the inside wall.
4) 80/125mm Horizontal Terminal Installation - a) Cut a 5-1/2” diameter hole through the exterior wall at the planned location of the horizontal terminal. b) Measure distance “L” from the outside surface of the exterior wall to the end of the last fitting as shown in Figure 7.33a. c) Add 1-1/4” to di...
Page 21 - FIGURE 7.33c: CUTTING INNER PIPE OF 80/125mm HORIZONTAL TERMINAL
FIGURE 7.33c: CUTTING INNER PIPE OF 80/125mm HORIZONTAL TERMINAL FIGURE 7.33d: COMPLETING 80/125mm HORIZONTAL TERMINAL INSTALLATION 30
Page 22 - IMPORTANT
5) Snorkel Terminal Installation - The Snorkel Kit (PN 230540) consists of the following (Also see Figure 7.34): Key # Part # Description 1 230541 Support Elbow 2 230542 Lower Wall Bracket 3 230543 Air Intake Section 4 230544 Wall Bracket 5 230545 Terminal Elbow 6 230546 Exhaust Terminal 7 230527 St...
Page 23 - following the instructions on Page 26.; Use a drill stop; and the Air Intake Section to prevent rain infi ltration.; dust and other debris from falling into the boiler.; with a fi le or emery cloth.; Use a drill stop or other means to ensure
d) Complete the vent system inside the structure. The support elbow sits on the M10 x 35 screw as shown in Figure 7.34. Cut the Wall Penetration Section to the length required to connect the interior vent system to the Support Elbow following the instructions on Page 26. e) Remove the Support Elbow ...
Page 24 - FIGURE 7.35c: COMPLETING VERTICAL TERMINAL INSTALLATION
FIGURE 7.35b: CUTTING VERTICAL TERMINAL FIGURE 7.35c: COMPLETING VERTICAL TERMINAL INSTALLATION 33
Page 25 - or other appliances.
FIGURE 7.36: CHIMNEY CHASE INSTALLATION 7) Chimney Chase Installation - A vertical 80/125mm vent system can be installed in an unused masonry chimney. This installation is similar to other vertical installations with the following exceptions (Also see Figure 7.36): a) The chimney chase elbow kit (PN...
Page 26 - CAUTION; vent systems are used, take the following precautions:; E. Assembly of Stainless Steel Venting; piping sections are connected with PVC cement.
CAUTION Vent systems made by Heat Fab, Protech, Z-Flex, and Metal-Fab rely on gaskets for proper sealing. When these vent systems are used, take the following precautions: • Make sure that gasket is in position and undamaged in the female end of the pipe. • Make sure that both the male and female pi...