Page 2 - TABLE OF CONTENTS
i 92266 TABLE OF CONTENTS Page GENERAL INFORMATION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRODUCTION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNPACKING AND INSPECTION...
Page 3 - GENERAL INFORMATION; INTRODUCTION; Location of Chiller; must
1 92266 GENERAL INFORMATION INTRODUCTION The REMCOR ”CH”Series Recirculating Liquid Chiller is designed to provide an accurate, reliable, and user-- friendly system for cooling a continuous flow of pure liquid and keep that liquid at a constant temperature in vari- ous closed loop or tank cooling ap...
Page 4 - Electrical Connections; FIGURE 1. “CH” SERIES CHILLERS
2 92266 It is very important that the air intake and discharge sides of the chiller are not obstructed by other free standing objects. A minimum of two feet of space on all four sides of the chiller will be sufficient to prevent air flow ob- structions. It is also important to direct any hot air dis...
Page 5 - Chiller Operation; WARNING: NEVER OPERATE THE CHILLER WITH THE PANELS REMOVED.; Process Liquid Flow; coming power supply leads at the terminal strip.; scription of the option for complete explanation.; procedure and pressures.; Trip; and; Norm; phase voltage, where the unit is applied.
3 92266 Chiller Operation WARNING: NEVER OPERATE THE CHILLER WITH THE PANELS REMOVED. ALWAYS USE THE POWER SWITCH TO TURN OFF THE CHILLER WHEN IT IS NOT BEING USED. ALWAYS ENSURE THAT ALL AIR INLETS AND OUTLETS ARE FREE FROM OBSTRUCTION. BE SURE THAT THE RESERVOIR IS FILLED WITH FLUID PRIOR TO POWER...
Page 6 - COOLING OPERATION; FIGURE 2. CONTROL PANEL; readout that indicates system liquid temperature (2; CONTROL POWER SWITCH/LIGHT; nate under the following conditions:
4 92266 COOLING OPERATION CONTROL PANEL WHITE INDICATOR/PUSH BUTTON GREEN INDICATOR RED INDICATOR SAFETY CONTROL POWER REMCOR CHXXX SERIES CHILLER COOLING FIGURE 2. CONTROL PANEL Temperature Indicator/Controller (Thermostat) Combines a precise temperature control and easy programmability with a conv...
Page 7 - TAINED. MAKE SURE CHILLER POWER IS ”OFF” PRIOR TO FILLING RESERVOIR.; Thermostat Control; CH SERIES TEMPERATURE CONTROLLER; CHILLER MAINTENANCE; Condenser
5 92266 START--UP IT IS IMPORTANT THAT THE LIQUID LEVEL SIGHT GLASS READS ”FULL”. IN THE EVENT THAT THE RESERVOIR IS EMPTY, THE UNIT WILL REMAIN OFF UNTIL AN ADEQUATE LEVEL OF LIQUID IS AT- TAINED. MAKE SURE CHILLER POWER IS ”OFF” PRIOR TO FILLING RESERVOIR. Push CONTROL POWER button IN. All alarm i...
Page 8 - striction caused by contaminants.
6 92266 Pump Motor The PUMP MOTOR should be lubricated with thirty drops of SAE 20 oil once a year. Circulation System The CIRCULATION SYSTEM should be drained and flushed periodically to avoid build up and possible flow re- striction caused by contaminants. Filters/Strainers The FILTER located insi...
Page 9 - TROUBLESHOOTING; components or electrical wiring.
7 92266 TROUBLESHOOTING WARNING: Disconnect electrical power to the Chiller to prevent personal injury before attempting any internal maintenance. Only qualified personnel should service internal components or electrical wiring. TROUBLE PROBABLE CAUSE REMEDY CHILLER DOES NOT OPERATE, CONTROL POWER L...
Page 11 - FIGURE 4. CABINET SECTION EXPLODED VIEW
92266 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 47 48 49 51 17 16 24 16 35 17 35 39 36 17 13 17 35 45 50 33 50 52 32 46 FIGURE 4. CABINET SECTION EXPLODED VIEW
Page 12 - CABINET SECTION
92266 10 CABINET SECTION Index No. Part No. Qty Name 1 15166 1 Frame 2 15207 2 Support Panel (CH 951) 15426 2 Support Panel (CH 1502) 3 61170 1 Pump and Tank Ass’y (CH 951; See Figure 6) 61167 1 Pump and Tank Ass’y (CH 1502; See Figure 6) 4 70190 2 Screw, Hex Hd, No. 8-32 By 1/2-In. Long 5 15159 1 S...
Page 13 - ELECTRICAL BOX ASSEMBLY
92266 11 1 2 3 4 5 6 7 14 15 16 17 18 18 18 19 20 21 22 23 24 FIGURE 5. ELECTRICAL BOX ASSEMBLY EXPLODED VIEW ELECTRICAL BOX ASSEMBLY Item No. Part No. Qty. Name 1 15269 1 Electrical Box 2 309060 1 Terminal Board 3 31001 1 Thermostat 4 32804 1 Transformer, 24V 50VA 5 32922 1 Contactor, Compressor 6 ...
Page 14 - FIGURE 6. PUMP AND TANK ASSEMBLY
92266 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 14 14 14 16 16 16 16 17 17 17 17 18 18 18 18 18 18 18 16 18 19 19 20 21 22 22 23 24 25 26 27 28 28 28 29 30 30 30 31 32 32 33 33 34 35 35 35 35 35 35 36 37 38 39 40 41 42 43 44 45 46 46 47 48 FIGURE 6. PUMP AND TANK ASSEMBLY
Page 15 - PUMP AND TANK ASSEMBLY
92266 13 PUMP AND TANK ASSEMBLY Item No. Part No. Qty. Name 1 15162 1 Base 2 53206 1 Tank 3 53192 1 Cover 4 27866 1 Thermalwell 5 61169 1 Evaporator 6 32382 1 Motor, Pump, 1/3 HP 115/230V 7 53223 1 PVC Valve 8 50351 1 Tube, .500 I.D. By 28-In. Long 9 33159 2 Sensor, Low Level 10 70028 4 Hex Nut, 5/1...
Page 16 - WARRANTY; equipment model number, serial number and the date of purchase.
14 92266 WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI ...
Page 17 - THIS PAGE LEFT BLANK INTENTIONALLY
Page 18 - One Cornelius Place
IMI CORNELIUS INC. CORPORATE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600