Page 5 - SAFETY; Read and Follow all Safety Instructions; CAUTION; Recognize Safety Alerts
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 1 - Publication Number: 630460174SER SAFETY S AFETY I NSTRUCTIONS Read and Follow all Safety Instructions Read and follow all safety instructions in this manual and on the machine (decals, labels, and laminated cards). Read an...
Page 6 - GENERAL DESCRIPTION; PECIFICATION
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 2 - © 2004-2005, IMI Cornelius Inc. GENERAL DESCRIPTION This section gives the Unit description, theory of operation, and design data for continuous flow icemaker series 500, 700, 1000, and 2000. S PECIFICATION C HART NOTE: F...
Page 9 - IN
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 5 - Publication Number: 630460174SER B IN C ONTROL G EARMOTOR The gearmotor is equipped with a start relay and a manual reset overload. When current is applied, the relay energizes and completes the circuit to the start windin...
Page 10 - CLEANING AND SANITIZING
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 6 - © 2004-2005, IMI Cornelius Inc. CLEANING AND SANITIZING I CEMAKER C LEANING AND S ANITIZING P ROCEDURES Do not use any of the ice made during cleaning operations. Clean and sanitize ice storage area when cleaning icemaker...
Page 11 - EMI
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 7 - Publication Number: 630460174SER S EMI - ANNUALLY Semi–Annually in addition to all previously established service procedures perform the following: 1. Check for water leaks in tube connections, water fittings and lower ice...
Page 12 - WATER LEVEL CONTROL
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 8 - © 2004-2005, IMI Cornelius Inc. WATER LEVEL CONTROL H OW W ATER L EVEL C ONTROL W ORKS When water is introduced through the inlet fitting the float rises. the float pushes against a lever which in turn forces the poppet a...
Page 13 - ELECTRICAL
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 9 - Publication Number: 630460174SER ELECTRICAL FIGURE 6. SCHEMATIC AND WIRING DIAGRAM WCC2001-A AND WCF2201-A FIGURE 7. SCHEMATIC AND WIRING DIAGRAM WCC500-A, WCC500-W, WCC700-A, WCC700-W, WCF510-A, WCF510-W, WCF710-A, & ...
Page 16 - REFRIGERATION SYSTEM
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 12 - © 2004-2005, IMI Cornelius Inc. REFRIGERATION SYSTEM Thermostatic Expansion Valve NO Adjustment. +/- 10 lbs. Discharge Pressure Water Temperature R EFRIGERATION S YSTEM A DJUSTMENTS A complete understanding of the icemak...
Page 17 - ONDENSER
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 13 - Publication Number: 630460174SER C ONDENSER M ODULATING V ALVE The reason for using a water modulating valve is to supply the correct amount of water to the condenser. and to maintain a proper operating pressure to refrig...
Page 21 - To Replace Bearing
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 17 - Publication Number: 630460174SER I NSTALLATION AND S HAFT S EAL R EPLACEMENT 700 & 1000 U PPER N UT AND B EARING A SSEMBLY The upper white bearing located on top of the auger is used to absorb the force between the au...
Page 23 - AFETY
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 19 - Publication Number: 630460174SER S AFETY C ONTROLS Your icemaker unit has several safety and control devices incorporated into its design. WARNING: None of the below described devices should ever be “bypassed” to allow th...
Page 25 - TROUBLESHOOTING
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 21 - Publication Number: 630460174SER TROUBLESHOOTING TR OUBLESHOO TING CHAR T - ICEMAKER NO T OPERA TING NO PO WER Chec k e lectr ical wir ing in c on trol b o x fo r loose c onnec tions . Chec k for fa iled s er vice s w itc...