Page 2 - Natural Gas Conversion Instructions
Part No. Qty Description 1 1 Main Burner Valve & Manifold Assembly (NG) 8100 1 Main Burner Valve & Manifold Assembly (NG) 8200 2 1 Hose 19" - 3/8" Flare Both Ends for Side Burner (NG) 3 1 Side Burner Valve Assembly - 12K BTU (NG) 4 1 Regulator 3/8" FNPT Threads (NG) 5 1 Nipple Pi...
Page 3 - Remove the screws holding the rear heat
Tools Needed: Phillips head screwdriver1/4" nut driver *9/16" wrenchAdjustable wrench Fig 4 Fig 1 Fig 2 Fig 3 Rear Heat Shield Screws Heat Tents Screws * 1/4” socket set with extension can also be used. Natural Gas Conversion Instructions Be sure gas supply is off, the knobs are in the offpo...
Page 4 - Remove the screws from the bottom of the heat
Fig 5 Fig 6 Side Screws (Repeat on left side). Screws under lip Fig 8 Fig 7 Tabs Natural Gas Conversion Instructions 5. Remove the screws from the bottom of the heat shield, holding the front heat shield in place. Thescrews are located under the bottom lip of theshield (Fig. 5). 6. Remove the two si...
Page 5 - Disconnect the right side flexline from the mani-; You are now ready to install
Fig 10 Fig 14 Fig 9 Fig 11 Fig 13 Manifold Gas Inlet Flex Line Flex Line Fig 12 Manifold Screws Natural Gas Conversion Instructions 10. Disconnect the right side flexline from the mani- fold using the adjustable wrench. This will freeup the right side of the manifold (Fig. 9). 11. Disconnect the lef...
Page 7 - Installing the NG regulator; Remove the hose from the brass flare fitting; Note: For the following steps, the supplied pipe; Remove the grommet in the side of the cart by
Fig 20 Fig 21 Fig 22 Fig 23 Fig 24 Brass Flare Fitting Brass Flare Fitting Natural Gas Conversion Instructions Installing the NG regulator 1. Remove the hose from the brass flare fitting using an adjustable wrench. Located inside thecart on bottom of grill head (Fig. 20). Remaining hose end still co...
Page 8 - Reinsert the grommet in the side of the; Note: Pay attention to arrow on the NG
Fig 25 Fig 26 Fig 27 Fig 28 Fig 29 Natural Gas Conversion Instructions 6. Attach the 3/8" street elbow to the bottom of the bottom of the tee connector. Make sure to applypipe sealant before attaching. Tighten with wrench (Fig. 25). 7. Reinsert the grommet in the side of the cart (Fig. 22). 8. A...
Page 9 - Converting the Rear Infrared Burner to NG
Fig 30 Fig 31 Fig 32 Fig 33 Fig 34 Natural Gas Conversion Instructions Converting the Rear Infrared Burner to NG 1. Remove the four screws on the inside of the grill that hold the rear infrared cover in place (Fig. 30). 2. Close the grill hood slowly. 3. Remove the two screws from the back infrared ...
Page 10 - Converting the Side Burner to NG; Remove side burner grate, porcelain cap and
Fig 36 Underside of side burner shelf Fig 35 Valve Assembly Fig 37 Natural Gas Conversion Instructions Converting the Side Burner to NG 1. Remove side burner grate, porcelain cap and burner head (Fig. 35). 2. Remove and discard the LP regulator hose attached to the side burner LP valveassembly (Fig....
Page 11 - Remove the two screws holding the bezel and
Fig 38 Fig 39 Fig 40 Igniter Wire Fig 41 Casting Side Burner Valve Assy Fig 42 Casting Side Burner Valve Assy Screws Natural Gas Conversion Instructions 4. Remove the two screws holding the bezel and valve in place. Remove bezel from the front ofthe side burner (Fig. 38). 5. Remove the two screws ho...
Page 12 - Install the NG valve assembly to the underside; Note: Make sure the NG valve is facing towards; Reattach the bezel to the front of the side burner; Note: Make sure the bezel is installed in the; Connect the end of the new gas supply hose to; This completes the side burner conversion.
Fig 43 Fig 44 Bezel Fig 45 Underside of side burner Natural Gas Conversion Instructions 8. Install the NG valve assembly to the underside of the side burner with the two screws previously removed (Fig. 43). Note: Make sure the NG valve is facing towards the front of the side burner and the valve ste...
Page 13 - Label the Grill; Note: At the completion of the
Label the Grill 1. Apply conversion label 9992-461 on the grill, next to the lighting instruction label. Note: At the completion of the conversion, a leak test should be performed on all fittings. See Use and Care manual for leak testing procedure. Installation is now complete. Enjoy your grill safe...
Page 14 - NOTES
__________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________...