Page 2 - Wash your hands after handling this product.; DANGER; WARNING; Indicates an potentially hazardous situation; CAUTION; Indicates a potentially hazardous situation or; WARNING; Model Number; DANGER
2 • 463271108 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to t...
Page 3 - TABLE OF CONTENTS; Do not attempt to repair or alter the; To insure your satisfaction
TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installatio...
Page 4 - USE AND CARE
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property da...
Page 5 - Connecting Regulator to the LP Cylinder; LP Cylinder Exchange
WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn ...
Page 6 - Leak Testing Valves, Hose and Regulator; immediately
6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...
Page 7 - Do not let children operate or play near grill.
Ignitor Lighting s Do not lean over grill while lighting. 1. Turn OFF all Gas Burner Control Valves. 2. Turn ON gas source or tank. 3. Open lid during Lighting. 4. To ignite turn burner control valve to . 5. Push and hold ELECTRONIC IGNITIOR button. 6. If Ignition does not occur in 5 seconds, turn t...
Page 9 - Cleaning the Burner Assembly; Turn gas off at control knobs and LP cylinder.; Storing Your Grill
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners. 4. Remo...
Page 10 - Food Safety; For more information call: USDA Meat and Poultry Hotline at; How To Tell If Meat Is Grilled Thoroughly; Battery Compartment Cover; Operation manual for tank gauge:
Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw m...
Page 11 - ROUTINE CARE; Char-Broil® Stainless Steel; STUBBORN STAINS AND RUST; Char-Broil® Stainless Restoration Kit
463271108 • 11 CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are ...
Page 12 - Tools required for assembly:; Caster Wrench - Provided • Phillips screwdriver - Not provided; Estimated assembly time:
PARTS LIST – Model No. 463271108 Key Qty Description Part # A 1 Bottom Shelf . . . . . . . . . . . . . . . . . . . . . 80016995 B 2 Locking Caster . . . . . . . . . . . . . . . . . . . 80000268 C 2 Fixed Caster . . . . . . . . . . . . . . . . . . . . . 80004093 D 1 Left Side Panel, Firebox . . . . ....
Page 13 - NN
463271108 • 13 PARTS DIAGRAM – Model No. 463271108 NN A B C D E F G H I J K L M N B C O Q R S T V W Y Z P AA BB CC DD EE FF GG HH II JJ KK LL MM OO PP PP QQ SS RR VV UU WW XX U Y Z BBB Mm 1 AAA YY X ZZ I1 Xx1 TT
Page 14 - Rear; Front
2 14 • 463271108 1/4-20x1/2” screw ASSEMBLY – Model No. 463271108 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf. 7mm lock washer 7mm flat washer Left side pa...
Page 15 - Make
463271108 • 15 5 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of c...
Page 16 - Do not fully tighten screws until side shelf; NOTE: Do not fully tighten screws as some adjustments may
7 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 16 ...
Page 17 - Now you may fully tighten lower screws on upper back panel.
463271108 • 17 8 9 Insert tabs on right side shelf into rectangular slots in side of firebox. Attach rear of shelf using one 1/4-20x1/2” screw, 7mm lock washer, and 7mm flat washer in upper hole. Use one 1/4- 20x1½” screw, 7mm lock washer, and 7mm flat washer in lower hole. Attach front of shelf and...
Page 18 - First, remove the two screws and lock washers from the; illustration C
C Burner tube Val ve 18 • 463271108 10 11 First, remove the two screws and lock washers from the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Secure using lock washers and screws that were r...
Page 19 - Front brace
463271108 • 19 13 12 Under sideburner shelf, attach sideburner ignitor wire to electrode (A) . Place burner cap onto sideburner (B) . Attach sideburner cap clip (C) . Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf. Burner cap Sideburner cooking grate Si...
Page 21 - NOTE: Once doors are installed adjust Door Brace up or
463271108 • 21 17 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Back of firebox Front of firebox Flame tamer 16 Left door Right door Hinge pin on bottom of door Top of door PRESS Insert hinge pin on bot...
Page 23 - Failure to install grease tray will
463271108 • 23 20 On back of grill, slide grease tray into opening in upper back panel. Grease tray CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. 21 Unscrew electronic ignition button on front of control panel . Insert...
Page 24 - Troubleshooting
24 • 463271108 + – EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulato...
Page 25 - continued
463271108 • 25 Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unab...
Page 26 - Troubleshooting - Electronic Ignition
26 • 463271108 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark mo...
Page 28 - LIMITED WARRANTY
28 • 463271108 Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer r...
Page 30 - Please register your product online at:
Mail to: / Envíelo a:Consumer Warranty ServiceP. O. Box 1240Columbus, GA 31902-1240 Thank you for completing this questionnaire. Your answers will help us and other companies reach you with offers that may interest you. If you prefer not to receive these offers, please check here .Gracias por comple...
Page 32 - Grilling Safety Checklist; Read and understand owners manual.; Thank You for Your Purchase!; STOP; Should you encounter a problem with our product; Do not return this product to the store.; WE CAN HELP; GRILL SERVICE CENTER
Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of regulator. Check tubes for spider webs. Ensure valves are correctly installed in burner tubes. Always ensure control knobs are in OFF position and regulator is attache...