Page 2 - Installation Safety Precautions; National Fuel Gas; Safety Symbols; Indicates an imminently hazardous situation; WARNING; CAUTION; Indicates a potentially hazardous situation or; WARNING; For residential use only. Do not use for commercial; Model Number; DANGER; WARNING; CALIFORNIA PROPOSITION 65; Wash your hands after handling this product.
2 • 463248708 Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. A conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with eit...
Page 3 - TABLE OF CONTENTS; Do not attempt to repair or alter the; To insure your satisfaction
TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installatio...
Page 4 - USE AND CARE
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property da...
Page 5 - Connecting Regulator to the LP Cylinder; LP Cylinder Exchange
WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn ...
Page 6 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately
6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...
Page 7 - Do not let children operate or play near grill.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVE...
Page 8 - Troubleshooting Section
8 • 463248708 Sideburner Ignitor Lighting s Do not lean over grill while lighting. 1. Turn OFF all gas burner control valves. 2. Turn ON gas source or tank. 3. To ignite SIDEBURNER , open sideburner cover. 4. Turn sideburner knob to , to ignite burner.5. Once burner has ignited turn knob to desired ...
Page 9 - Cleaning the Burner Assembly; Turn gas off at control knobs and LP cylinder.; Storing Your Grill; Cleaning the Burner
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners. 4. Remo...
Page 10 - For more information call: USDA Meat and Poultry Hotline at
Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw m...
Page 11 - ROUTINE CARE; Char-Broil® Stainless Steel; STUBBORN STAINS AND RUST; Char-Broil® Stainless Restoration Kit
CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel p...
Page 12 - Key Qty Description; Tools required for assembly:; Caster Wrench - Provided • Phillips screwdriver - Not provided; Estimated assembly time:
PARTS LIST – Model No. 463248708 12 • 463248708 NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. Key Qty Description Part # A 1 Bottom Shelf . . . . . . . . . . . . . . . ...
Page 15 - Make sure the; mm
463248708 • 15 5 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of c...
Page 16 - Do not fully tighten screws until side shelf
7 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 16 ...
Page 19 - illustration C
First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secur...
Page 20 - and sideburner cooking grate into holes in
12 #10-24 hex nut5mm lock washer5mm flat washer #10-24x3/8” screw Sideburner lid Place sideburner lid onto left shelf and align holes in back of lid with hinge holes. Secure lid to hinges using four #10-24x3/8” screws, 5mm flat washers, 5mm lock washers, and #10-24 hex nuts. NOTE: Fully secure one h...
Page 21 - tapping screw, then attach right rail to brace, also with a; Door brace
14 Tank heat shield Inside of cart, insert tank heat shield tabs into two left slots between upper and lower back panels. Attach left and center front shield tabs under door brace with #8x3/8” self-tapping screws. Insert left and right grease tray rails into slots beneath grease tray opening in uppe...
Page 22 - Wire
16 Left door #4.2x10 Self Tapping screw Attach both doors using eight #8-32x3/8” flat head screws and two #4.2x10 self tapping screw. Right door #8-32x3/8” flat head screw Wiring Connections Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Elec...
Page 24 - LP CYLINDER IS SOLD SEPARATELY.; Unscrew; battery cap; on right side panel. Insert AA battery into ignitor,
20 CAUTION Always keep LP cylinders in upright position during use, transport, and storage. Cylinder screw at rear of cart LP Cylinder (not included) Regulator LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once ...
Page 25 - Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire ...
Page 26 - continued
Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...
Page 27 - Troubleshooting - Electronic Ignition
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when control knob turned to ; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when control knob turned to ; noise can be heard from spark module. SECTION III S...
Page 28 - LIMITED WARRANTY
LIMITED WARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer...
Page 29 - Please register your product online at:
Mail to: / Envíelo a:Consumer Warranty ServiceP. O. Box 1240Columbus, GA 31902-1240 Thank you for completing this questionnaire. Your answers will help us and other companies reach you with offers that may interest you. If you prefer not to receive these offers, please check here .Gracias por comple...
Page 32 - STOP; Should you encounter a problem with our product; Do not return this product to the store.; WE CAN HELP; GRILL SERVICE CENTER; Grilling Safety Checklist; Read and understand owners manual.; Thank You for Your Purchase!
STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-888-430-7870 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual. Nev...