Page 2 - INSTALLATION; General —; Fig. 1 — Foam Block Location; Accessories —; ELECTRICAL SHOCK HAZARD; TXV —
2 PRE-INSTALLATION 1. The power supply (v, ph, and Hz) must correspond to that specified on unit rating plate. 2. The electrical supply provided by the utility must be suf- ficient to handle load imposed by this unit. 3. Refer to Installation, General section (page 2) and Fig. 2A and Fig. 2B for loc...
Page 3 - Fig. 2A — Dimensions – Size 25; UNIT
3 Fig. 2A — Dimensions – Size 25 LEGEND TXV — Thermostatic Expansion Valve NOTES:1. Dimensions in [ ] are in millimeters. 2. Direction of airflow. 3. Recommended clearance: • Rear: 3 in. (76 mm) • Front: 2 ft, 6 in. (762 mm) • Right Side: 2 ft, 6 in. (762 mm) • Left Side: 2 ft, 6 in. (762 mm) • Loca...
Page 4 - Fig. 2B — Dimensions – Sizes 28 and 30
4 Fig. 2B — Dimensions – Sizes 28 and 30 UNIT UNIT WEIGHT lb (kg) 40RUA*28 1050 (477) 40RUA*30 1062 (482) 40RUS*28 1035 (469) 40RUS*30 1042 (473) LEGEND TXV — Thermostatic Expansion Valve NOTES:1. Dimensions in [ ] are in millimeters. 2. Direction of airflow. 3. Recommended clearance: • Rear: 3 in. ...
Page 5 - Table 1A — 40RUA Physical Data, English — Cooling Units
5 Table 1A — 40RUA Physical Data, English — Cooling Units LEGEND UNIT 40RUA* 25 28 30 NOMINAL CAPACITY (Tons) 20 25 30 OPERATING WEIGHT (lb) Base Unit with TXV 730 1050 1062 Plenum 225 325 325 FANS Qty...Diam. (in.) 2...15 2...18 2...18 Nominal Airflow (cfm) 8,000 10,000 12,000 Airflow Range (cfm) 6...
Page 6 - Table 1B — 40RUA Physical Data, SI — Cooling Units
6 Table 1B — 40RUA Physical Data, SI — Cooling Units LEGEND UNIT 40RUA* 25 28 30 NOMINAL CAPACITY (kW) 70 87 105 OPERATING WEIGHT (kg) Base Unit with TXV 331 477 482 Plenum 102 148 148 FANS Qty...Diam. (mm) 2...381 2...457 2...457 Nominal Airflow (L/s) 3775 4119 5663 Airflow Range (L/s) 2831 – 4719 ...
Page 7 - Table 1C — 40RUS Physical Data, English — Chilled Water Units
7 Table 1C — 40RUS Physical Data, English — Chilled Water Units LEGEND UNIT 40RUS* 25 28 30 NOMINAL CAPACITY (Tons) 20 25 30 OPERATING WEIGHT (lb) Base Unit 683 1035 1042 Plenum 225 325 325 FANS Qty...Diam. (in.) 2...15 2...18 2...18 Nominal Airflow (cfm) 8,000 10,000 12,000 Airflow Range (cfm) 6,00...
Page 8 - Table 1D — 40RUS Physical Data, SI — Chilled Water Units
8 Table 1D — 40RUS Physical Data, SI — Chilled Water Units LEGEND UNIT 40RUS* 25 28 30 NOMINAL CAPACITY (kW) 70 87 105 OPERATING WEIGHT (kg) Base Unit 310 469 473 Plenum 102 148 148 FANS Qty...Diam. (mm) 2...381 2...457 2...457 Nominal Airflow (L/s) 3775 4719 5663 Airflow Range (L/s) 2831 – 4719 353...
Page 9 - Unit Positioning —; The unit can be mounted on the
9 Fig. 3 — Model Number Nomenclature Fig. 4 — Serial Number Nomenclature Unit Positioning — The unit can be mounted on the floor for vertical application with return air entering the face ofthe unit and supply air discharging vertically through the top ofthe unit. The unit can also be applied in a h...
Page 10 - Fig. 6 — Preferred Suspension Technique; OVERHEAD SUSPENSION ACCESSORY
10 Fig. 6 — Preferred Suspension Technique OVERHEAD SUSPENSION ACCESSORY UNIT SIZE 25 UNIT SIZES 28, 30 NOTE: Dimensions in [ ] are millimeters
Page 11 - Unit Isolation —; Where extremely quiet operation is; Refrigerant Piping —; See Tables 1A– 1D for refrigerant
11 Unit Isolation — Where extremely quiet operation is essential, install isolators between floor and base of unit, orbetween ceiling and top section of unit.Be sure that unit is level and adequately supported. Usechannels at front and sides of unit for reference points whenleveling. Refrigerant and...
Page 12 - Fig. 10 — TXV Sensing Bulb Location; V ERTI CA L I NS TALL ATI ON
12 Fig. 8 — Face-Split Coil Suction and Liquid Line Piping (Typical) Fig. 9 — Typical Evaporator Coil Connections (40RU) Fig. 10 — TXV Sensing Bulb Location LEGEND: TXV – Thermostatic Expansion Valve NOTE: Component location arrangemet shown for field installation of sight glasses, solenoid valves, ...
Page 15 - Chillled Water Piping —; See Tables 1C and 1D for
15 Chillled Water Piping — See Tables 1C and 1D for chilled water connecton sizes. For ease in bazing, it it recom-mended that all internal solder joints be made before unit isplaced in final position.Knockouts are provided in the unit corner posts for 40RUS re-frigerant piping. Additional field-fab...
Page 16 - Condensate Drain —; Install a trapped condensate drain; Fan Motors and Drives —; Motor and drive packages
16 Condensate Drain — Install a trapped condensate drain line to unit connection as shown in Fig. 12. The unit drain con-nection is a PVC stub. See Fig. 13. Some areas may require anadapter to connect to either galvanized steel or copper pipe.For these applications, install a field-supplied threaded...
Page 17 - Power Supply and Wiring —; Check the unit data; TXV —
17 Power Supply and Wiring — Check the unit data plate to ensure that available power supply matches electricalcharacteristics of the unit. Provide a disconnect switch with anintegrated lock-out feature of size required to provide adequatefan motor starting current. See Tables 4-6 for unit electrica...
Page 18 - Table 4 — Electrical Data, Standard Motors; Table 5 — Electrical Data, Alternate Motors; Legend and Notes For Tables 4 and 5; FLA; MOCP
18 Table 4 — Electrical Data, Standard Motors See Legend and Notes below. Table 5 — Electrical Data, Alternate Motors See Legend and Notes below. Legend and Notes For Tables 4 and 5 UNIT V-PH-Hz † VOLTAGE LIMITS FAN MOTOR POWER SUPPLY Hp (kW) FLA Minimum Circuit Amps MOCP 40RUA*25 40RUS*25 208/230-3...
Page 19 - Fig. 17 — Unit Wiring
19 Fig. 17 — Unit Wiring LEGEND NOTE: Use copper conductors only. EQUIP — Equipment GND — Ground HC — Heating Contactor HTR — Electric Heater IFC — Indoor-Fan Contactor IFM — Indoor-Fan Motor TB — Terminal Block T’STAT — Thermostat Factory Wiring Field Control Wiring
Page 20 - Table 6 — Fan Contactor Coil Data; Connecting Ductwork —; Fig. 18 — Typical Fan Discharge Connections for Multiple Fan Units; UNIT OPERATION HAZARD
20 Table 6 — Fan Contactor Coil Data Connecting Ductwork — Refer to the Carrier System Design Manual for the recommended design and layout ofductwork. Fig. 18 shows recommended duct connection tounits with 2 fans. DISCHARGE CONNECTIONS — Duct flanges are factory-supplied; they are shipped inside the...
Page 21 - Fig. 19 — Duct Flange Installation; SERVICE; • Inspection of panels and sealing of unit against air; Panels —; Panels are fastened to unit frame with sheet metal; Fan Motor Lubrication —; Fan motor supplied with; Fan Shaft Bearings —; Table 7 — Lubricant Data
21 Fig. 19 — Duct Flange Installation START-UP Before starting unit, check the following and correct asnecessary: • Is unit solidly supported?• Is fan adjusted for speed and pulley alignment?• Are pulleys, motor, and bearings securely mounted?• Are there any loose parts that will rattle or vibrate?•...
Page 22 - Centering Fan Wheel —; If fan and fan shaft assembly; Fan Shaft Position Adjustment —; Fig. 21 — Fan Shaft Bearing; Individual Fan Wheel Adjustment —; Loosen the; Fan Belts —; Motor mounting plate and motor support; Fan Rotation —; Correct fan rotation with respect to fan
22 Centering Fan Wheel — If fan and fan shaft assembly are not properly centered, blades may scrape against the blowerside scroll plate or may create an objectionable whistling noise.It may be necessary to adjust individual fan wheels or move en-tire fan shaft. See the following two sections. Fan Sh...
Page 24 - Replacing Filters —; Filters can be removed and in-
24 Replacing Filters — Filters can be removed and in- stalled from either side of the unit. Install new filters in unitsthat have one fan as follows: 1. Remove the side access panel (retain screws).2. Remove the filter retainer clip (see Fig. 25).3. Remove old filters by lifting and tilting them out...
Page 31 - Table 10B — 40RU Standard Fan Performance Data —
31 Table 10B — 40RU Standard Fan Performance Data — 0-600 kPa External Static Pressure — SI See Legend and Notes on page 34. Table 10B — 40RU Standard Fan Performance Data — 0-600 kPa External Static Pressure — SI (cont) See Legend and Notes on page 34. UNIT AIRFLOW (L/s) EXTERNAL STATIC PRESSURE (k...
Page 32 - Table 10C — 40RU High-Capacity Fan Performance Data —
32 Table 10C — 40RU High-Capacity Fan Performance Data — 0.0-2.4 in. wg External Static Pressure — English See Legend and Notes on page 34. Table 10C — 40RU High-Capacity Fan Performance Data — 0.0-2.4 in. wg External Static Pressure — English (cont) See Legend and Notes on page 34. UNIT AIRFLOW (Cf...
Page 33 - Table 10D — 40RU High-Capacity Fan Performance Data —
33 Table 10D — 40RU High-Capacity Fan Performance Data — 0-600 kPa External Static Pressure — SI See Legend and Notes on page 34. Table 10D — 40RU High-Capacity Fan Performance Data — 0-600 kPa External Static Pressure — SI (cont) See Legend and Notes on page 34. UNIT AIRFLOW (L/s) EXTERNAL STATIC P...
Page 34 - Legend and Notes for Tables 10A and 10C; FACTORY-SUPPLIED PRESSURE DROP — ENGLISH; Legend and Notes for Tables 10B and 10D; FACTORY-SUPPLIED PRESSURE DROP — S
Copyright 2009 Carrier Corp • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in Mexico Edition Date: 09/09 Catalog No: 40RU-03SI Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: New 34 Legend and Notes for Table...
Page 35 - I. PRELIMINARY INFORMATION; OUTDOOR UNIT
CL-1 START-UP CHECKLIST (SPLIT SYSTEMS WITH 40RU UNITS) I. PRELIMINARY INFORMATION OUTDOOR: MODEL NO. _________________________ SERIAL NO. ___________________________________ INDOOR: MODEL NO. ___________________________ SERIAL NO. ___________________________________ ADDITIONAL ACCESSORIES _________...
Page 36 - CHECK VOLTAGE IMBALANCE; CHECK INDOOR FAN MOTOR SPEED AND RECORD.; COMP A1
Copyright 2009 Carrier Corp • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in Mexico Edition Date: 09/09 Catalog No: 40RU-03SI Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Pg CL-2 Replaces: New - - - - - - - - - - -...