Carrier OG-PG9M-07- Manuals

Fig. 12—Attic Location and Working Platform for Non-Direct Vent Applications (Sizes 040 through 120 Only) A96184 VENT MANUAL SHUTOFF GAS VALVE SEDIMENTTRAP CONDENSATETRAP DRAIN ACCESS OPENINGFOR TRAP 30-IN. MINWORK AREA A 12-IN. MIN HORIZONTAL PIPESECTION IS RECOMMENDED WITHSHORT (5 TO 8 FT) VENT SY...

LOCATION PROCEDURE 1—GENERAL This furnace must • be installed so the electrical components are protected from water. • not be installed directly on any combustible material other than wood flooring (refer to SAFETY CONSIDERATIONS). • be located so combustion-air and vent pipe maximum lengths are not...

CAUTION: UNIT DAMAGE HAZARD This gas furnace may be used for construction heat provided that:-The furnace is permanently installed with all electrical wiring, piping, air filters, venting and ducting installed according to theseinstallation instructions. A return air duct is provided, sealed to the ...

B. Non-Direct Vent Applications CAUTION: UNIT DAMAGE HAZARD Failure to follow this caution may result in intermittent unit operation.Do not install furnace in a corrosive or contaminated atmosphere. Make sure all combustion and circulating air requirements are met. Refer to the Air for Combustion an...

3. ONE OUTDOOR OPENING requires: a. 1 square inch of free area per 3,000 Btuh (734 mm 2 /kW) for combined input of all gas appliances in the space per Table 1 and b. Not less than the sum of the areas of all vent connectors in the space. The opening shall commence within 12 ″ (300 mm) of the ceiling...

Table 3-Minimum Space Volumes were determined by using the following equations from the National Fuel Gas Code ANSI Z223.1-2002/NFPA54-2002,8.3.2.2: 1. For other than fan-assisted appliances, such as a draft hood-equipped water heater: 2. For fan-assisted appliances such as this furnace: If: I other...

Table 3—Opening Dimensions (In.) FURNACE CASING WIDTH APPLICATION PLENUM OPENING FLOOR OPENING A B C D 17-1/2 Upflow Applications 16 24-1/8 16-5/8 24-3/4 Downflow Applications on Non-Combustible Flooring 15-7/8 19 16-1/2 19-5/8 Downflow Applications on Combustible Flooring Using KGASB Subbase Furnac...

Secure ductwork with proper fasteners for type of ductwork used. Seal supply- and return-duct connections to furnace with code approved tapeor duct sealer. Flexible connections should be used between ductwork and furnace to prevent transmission of vibration. Ductwork passing through unconditionedspa...

DOWNFLOW AND HORIZONTAL FURNACES The return-air duct must be connected to return-air opening provided as shown in Fig. 2. DO NOT cut into casing sides or back to attach any portionof return-air duct. Bypass humidifier connections should be made at ductwork or coil casing sides exterior to furnace. E...

CAUTION: UNIT MAY NOT OPERATE Failure to follow this caution may result in intermittent unit operation.For airflow requirements above 1800 CFM, see Air Delivery table in Product Data literature for specific use of single side inlets. Theuse of both side inlets, a combination of 1 side and the bottom...

G. Gas Piping Gas piping must be installed in accordance with national and local codes. Refer to current edition of NFGC in the United States. Canadianinstallations must be made in accordance with NSCNGPIC and all authorities having jurisdiction. Gas supply line should be a separate line runningdire...

A. 115-v Wiring Before proceeding with electrical connections, make certain that voltage, frequency, and phase correspond to that specified on unit rating plate.Check to be sure that service provided by power supply is sufficient to handle load imposed by this equipment. Refer to rating plate or Tab...

Make all electrical connections in accordance with National Electrical Code (NEC) ANSI/NFPA 70-2002 and any local codes or ordinances thatmight apply. For Canadian installations, all electrical connections must be made in accordance with Canadian Electrical Code CSA C22.1 orauthorities having jurisd...

WARNING: FIRE HAZARD Failure to follow this warning could result in serious injury, death, or property damage.Do not connect aluminum wire between disconnect switch and furnace. Use only copper wire. (See Fig. 32.) Use a separate, fused branch electrical circuit containing a properly sized fuse or c...

Fig. 34—Wiring Diagram A02271 PCB T R A N FR S NO T E # 1 1 LS PR S (W H E N US ED ) LG P S F U SED O R CI R C U IT BREAKE R DI SC ONNE C T SWI T CH ( W HE N R E Q’ D) NO T E # 2 JB L1 L1 BL W R T O 11 5V A C FI EL D DI SCO NNECT NO TE # 2 EQ U IP M EN T G R O U N D SP A R E- 1 HE A T C OOL HS IR EA...

2. Humidifier (HUM) A quick-connect terminal (HUM) and screw terminal (C OM 24v) are provided for 24-v humidifier connection. (See Fig. 35.) HUM terminal is energized with 24v (0.5-amp maximum) when gas valve is energized. NOTE: A field-supplied, 115-v controlled relay connected to EAC terminals may...

C. Non-Direct Vent/1-Pipe System Sizes 040 Through 120 Only) In a non-direct vent (1-pipe) system, all air for combustion is taken from the area adjacent to furnace, and all flue products are discharged to outdooratmosphere. A factory-supplied perforated disk assembly (in loose parts bag) MUST be us...

Table 8—Direct Vent Termination Clearance A05009 —36—

Table 9—Other than Direct Vent Termination Clearance A05013 —37—

E. Combustion Air Pipe GENERAL Furnace combustion-air connection must be attached as shown in Fig. 35. Combustion-air intake housing plug may need to be relocated in someapplications. For Non-Direct Vent (1-Pipe) system, combustion-air must terminate outside of furnace casing with 1 elbow. Orient el...

4. Permanently attach elbow/perforated disk assembly to straight portion of pipe using RTV or by cementing as shown in Fig. 36. ASSEMBLY OF COMBUSTION AIR PIPE (DIRECT VENT-2-PIPE SYSTEM ONLY) 1. Using Table 11, determine the smallest combustion air diameter permitted. Pick the larger diameter and u...

Table 11—Maximum Allowable Vent Pipe Length (Ft) ALTITUDE (FT) UNIT SIZE (BTUH) DIRECT VENT (2-PIPE) ONLY NON-DIRECT VENT (1-PIPE) ONLY NUMBER OF 90° ELBOWS TERMINATION TYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6 0 to 2000 40,000 2 Pipe or 2-in Concentric 1 1 5 NA NA NA NA NA 1-1/2 1-1/2 70 70 ...

5. Be certain that mating surfaces of inducer housing connection elastomeric (rubber) coupling, and 2-in. diameter vent pipe are clean and dry. Assemble the elastomeric (rubber) vent coupling (with 2 loose clamps) onto inducer housing connection. Insert the 2-in. diameter vent pipethrough the elasto...

7. After pipes have been cut and preassembled, apply generous layer of cement primer to pipe fitting socket and end of pipe to insertion mark. Quickly apply approved cement to end of pipe and fitting socket (over primer). Apply cement in a light, uniform coat on inside of socketto prevent buildup of...

10. Handle pipe joints carefully until cement sets. 11. Support combustion air piping (if applicable) and vent piping a minimum of every 5 ft (3 ft for SDR-21 or -26 PVC) using perforated metal hanging strap. 12. Slope combustion air piping (if applicable) and vent piping downward towards furnace a ...

3. Slide assembled kit with rain shield REMOVED through hole. NOTE: Do not allow insulation or other materials to accumulate inside of pipe assembly when installing it through hole. Roof terminations—Locate assembly through roof to appropriate height as shown in Fig. 40. Sidewall terminations—Locate...

See Fig. 43 for example of possible field drain attachment using 1/2-in. CPVC or PVC tee for vent and A/C or humidifier drain connection.Outdoor draining of the furnace is permissible if allowed by local codes. Caution should be taken when freezing ambient may freeze drain pipeand prohibit draining....

b. Igniter Warm-Up- At the end of the prepurge period, the Hot-Surface Igniter HSI is energized for a 17-second igniter warm-up period. c. Trial-for-Ignition Sequence- When the igniter warm-up period is completed the main gas valve relay contacts GVR close to energize the gas valve GV, the gas valve...

To Begin Component Self-Test: WARNING: ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in electrical shock, personal injury, or death.Blower access panel door switch opens 115-v power to control center. No component operation can occur. Caution must be takenwhen manually closing ...

Table 13—Model PG9MAB Orifice Size and Manifold Pressure for Correct Input For Use With 040 Through 120 Size Furnaces Only (Tabulated Data Based on 20,000 Btuh per Burner, Derated 2% for Each 1000 Ft Above Sea Level)* ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF...

Table 13—Model PG9MAB Orifice Size and Manifold Pressure for Correct Input (Continued) For Use With 040 Through 120 Size Furnaces Only (Tabulated Data Based on 20,000 Btuh per Burner, Derated 2% for Each 1000 Ft Above Sea Level) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC...

Table 14—Model PG9MAB Orifice Size and Manifold Pressure for Correct Input For Use with 140 Size Furnaces Only (Tabulated Data Based on 23,000 Btuh per Burner, Derated 2% for Each 1000 Ft Above Sea Level) * ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GA...

d. Turn adjusting screw, counterclockwise (out) to decrease manifold pressure or clockwise (in) to increase manifold pressure. NOTE: This furnace has been approved for a manifold pressure of 3.2 in. wc to 3.8 in. wc when installed at altitudes up to 2000 ft. For altitudes above 2000 ft, the manifold...

g. Refer to Table 16 for cu ft of gas per hr. h. Multiply gas rate (cu ft/hr) X heating value (Btu/cu ft) using natural gas heating value from local gas utility/supplier. EXAMPLE: (0—2000 ft altitude)Furnace input from rating plate is 100,000 Btuh.Btu heating input = Btu/cu ft X cu ft/hrHeating valu...

3. Adjust temperature rise by adjusting blower speed. Increase blower speed to reduce temperature rise. Decrease blower speed to increase temperature rise. WARNING: ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death.Disconnect 115-v electrical power befor...

CHECKLIST 1. Put away tools and instruments. Clean up debris. 2. Verify flame rollout manual reset switch has continuity. 3. Verify that blower and main access doors are properly installed. 4. Cycle test furnace with room thermostat. 5. Check operation of accessories per manufacturer’s instructions....

CHECKLIST—DIRECT VENT INSTALLATIONS LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection COMBUSTION AIR AND VENT PIPING Termination Location ________ Roof or Sidewall ________ Termination Kit — 2 Pipe or Concentric ________ Combustio...

CHECKLIST—NON-DIRECT VENT INSTALLATIONS LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection VENT PIPING Termination Location ________ Roof or Sidewall ________ Vent Pipe Length ________ Vent Pipe Elbow Quantity ________ Pipe Diamete...