Page 2 - Control Panel; qCLR
Features The control panel is shown in Fig. 1.PROCESSOR MODULE This module contains the operating software and controls the operation of themachine. It continuously monitors information received from the various temperature thermistors and communi-cates with the relay module to increase or decrease ...
Page 4 - C O N T R O L S E Q U E N C E; the; Off Cycle; Table 4
Table 3 Thermistors C O N T R O L S E Q U E N C E The control power (115-l-60 for units; 230-l-50 for 50-Hz units) must be supplied directly from a separatesource through a code-approved fused disconnect to the and terminals of unit power teminal block. NOTE: There is no switch or circuit breaker; o...
Page 5 - on page IO
When the second or lag refrigeration circuit is started, the circuit will go through a lo-second unless the circuit has been operating in the 15 minutes prior tothis start. Upon load reduction, the control system will unload the unit in the reverse order of loading until the capacitynearly matches t...
Page 10 - q cl
(Modes) The operating mode codes are dis- played to indicate the operating status of the unit at a given time. (See Table 7). The modes are explained in the Troubleshooting sec- tion on page 12. (Position) The position subfunction displays the current position of the electronic expansion in steps: F...
Page 11 - Programming Functions
Programming Functions SERVICE FUNCTION The service function allows the operator to verify factory configurations and reador change field configurations. The service subfunctionsare listed below. (See Table 6 for details.) The operator must use this subfunction to a n d log on before performingto log...
Page 12 - or
T R O U B L E S H O O T I N G If necessary, review the Flotronic Plus Control System, Control Sequence, and Controls Operation sectionsfound in this book. Tables 5 and 6 show how to use thekeyboard/display module to access functions and sub-functions. (These procedures are also explained in the Inst...
Page 14 - Cooler Sensor Locations; Quick Test
L E A V I N G W A T E R S U C T I O N \ INLET COOLER TUBE CONNECTION THERMISTOR.. ENTERING COOLER W A T E R S E N S O R Fig. 4 Cooler Sensor Locations Thermistors mis-located or out of calibration.Code 68 and 69, Low Suction Superheat if the follow- ing logic is satisfied, then all the compressors o...
Page 15 - q u
KEYBOARD I DISPLAY ENTRY RESPONSE q u 3 COMP OFF q CA1 ON OFF q C A 2 O F F END TEST COMMENTS Factory field test of compressors subfunction of test function Circuit A, compressor test Pressing starts the test; when the compressor should be running thedisplay shows CA1 on If the test is allowed to ti...
Page 19 - Electronic Expansion; Quick; EXV
Electronic Expansion CHECKOUT t o diagnose and correct problems, For an of EXV operation, see 2 Step 1 Check EXV Driver Outputs output signals at appropriate terminals on module (Fig. 8) as Connect positive test to terminal 1 on EXV driver. Set meter for approximately 20 Enter outputs sub- function ...
Page 20 - Thermistor Locations
- M U F F L E R S MUFFLERS C O M P R E S S O R S C O M P R E S S O R S Fig. 9 Thermistor Locations Step 4 Check Thermistors That Control EXV Check thermistors that control processor output voltage pulses to Circuit A thermistors are T5 and T7. Circuit thermistors are and Refer to Fig. 9 for location...
Page 22 - Thermistors
Thermistors All thermistors are identical in their temperature vs resistance performance. Resistance at various temperatures are listed in Table 8. LOCATION -- General location of thermistor sensorsare shown in Fig. 9. Cooler Leaving Water Sensor, is located in the leav- ing water nozzle. The probe ...
Page 23 - Modules; Lit; All
Modules Turn controller power off before servicing controls. This is to ensure safety and prevent damageto the controller. PROCESSOR MODULE LOW-VOLTAGE R E L A Y M O D U L E E X V D R I V E R MODULE The and modules perform continuous diagnostic evaluations of the condi-tion of the hardware. Proper o...
Page 24 - Sensor Bus Wiring; M o d u l e
On the sensor bus terminal strips, terminal of the module is connected to terminal 1 of each of the other modules; terminals 2 and 3 are connected in thesame manner. (See Fig. 13.) If a terminal 2 wire is con-nected to terminal 1, the system will not work. in the units, the processor module, voltage...
Page 25 - K e y b o a r d / D i s p l a y M o d u l e
EXV Driver Module (Fig. 16.) Input on strip am-c When 24 are applied 2 terminals in a channel it is read as an ON signal. is read as an OFF signal. Two stepper motor driver outputs used to drive the electronic expansion valves, Terminals I and 7supply voltage to the valves. Terminals 2 through 5 and...
Page 26 - T R O U B L E S H O O T I N G
T R O U B L E S H O O T I N G SYMPTOMS CAUSE REMEDY SYMPTOMS C o m p r e s s o r d o e s not run CAUSE REMEDY Unit operateslong orcontinuously Power l i n e o p e n Reset circuit breaker. Control fuseo p e n Safety thermostat tripped (DGT) Check control circuitfor ground or short.Replace fuse. Move ...