Page 2 - Step 2 — Place, Mount, and Rig the Unit —
2 Step 2 — Place, Mount, and Rig the Unit — When considering a location for the unit, be sure to consult NEC (National Electrical Code, U.S.A.) and/or local code requirements. Allow sufficient space for airflow, wiring, pip- ing, and service. See Fig. 2-14.NOTE: To facilitate refrigerant vent piping...
Page 3 - Chiller Model Number Designation; CFSP; EMM; LON; MCHX; XL; Quality Assurance
3 Fig. 1 — AquaForce ® Chiller Model Number Designation a30-4401 LEGEND CFSP — Coil Face Shipping Protection EMM — Energy Management Module LON — Local Operating Network MCHX — Microchannel Heat Exchanger XL — Across-the-Line Starter 3 0XA – Aq ua Force® Air-Cooled Chiller De s i g n S erie s Unit S...
Page 4 - TOP VIEW
4 3 .9 3 7.88 [200] DE T A IL "A" MOUNTING PLATE CONTACT S URFACE TYPICAL 4 PLACE S [100] MOUNTING HOLE 0.875 DIA.[22.2] MOUNTING PLA TE 1.50 DIA. [ 3 8.1] RIGGING HOLE [127] 5.0 [ 33 ] 1. 3 1 1.75 [44] [1114] [1729] [2236] [508] [1670] [3587] [3078] [148] [2769] [80] [863] Fig. 2 — 30XA080 ...
Page 5 - Air
5 5" Vict au lic Enter ing W a ter 5" Vict au lic Le a ving W a ter 90.55 [2 3 00] 19.06 [484] 10.8 [274] 88.04 [22 3 6] 68.06 [1729] [1223] [147] [2300] [1199] [564] [2236] [863] [874] [531] [564] [881] 8.8 [224] 3 /4 NPT Relief Conn. F e m a le 5" Vict au lic Enter ing W a ter 5" V...
Page 6 - TOP VIE
6 A [1475] [1729] [2236] [913] [508] [1270] [4780] [3070] B [140] [2769] [80] [863] NO TES: 1. Unit m u st ha v e clear ances as f o llo w s: T op — Do n o t restr ict Sides a nd Ends — 6 ft (1. 8 m) from so lid surf ace . 2. T e mp er ature relief de vices are located on li q uid line an d econo mi...
Page 8 - UNIT; TOP
8 A [2032] [2173] [2236] [2242] [356] [1270] [4780] [4002] [3422] B [3048] [2769] [80] [863] NO T E S : 1. U n it m u st ha v e clear an ces as f o llo w s: T op — Do not restr ict Sides and Ends — 6 ft (1. 8 m) from solid surf ace . 2. T e mper ature relief de vices are lo cated o n li q uid line a...
Page 15 - Fig
15 [2300] [748] [208] [162] [397] [1782] [2236] [287] [571] [2300] [748] [532] [208] [1500] [3013] [3551] [3552] [3975] [7168] [132] [614] a30-4174 3 .9 3 7.88 [200] DE T A IL "A" MOUNTING PLATE CONTACT S URFACE TYPICAL 4 PLACE S [100] MOUNTING HOLE 0.875 DIA.[22.2] MOUNTING PLA TE 1.50 DIA....
Page 18 - XA UNIT
18 3 /4 NPT Relief Conn. F e m a le 8" Vict au lic Enter ing W a ter 8" Vict au lic Le a ving W a ter Cooler V e nt 3 /8 NPT Cooler Dr a in 3 /8 NPT Mo u nting Hole s Rigging Hole s ( S ee Det a il A) 90.55 [2 3 00] 2 3 .6 3 [600] 12.21 [ 3 10] 3 76.2 [9555] 3 04.71 [7740] 78.02 [1982] 78.02...
Page 19 - ig
19 [722] [614] [532] [208] [132] [1900] [9555] [6184] [5760] [5747] [5011] [2300] [2300] [722] [208] [317] [162] [1805] [2236] [600] [310] a30-417 8 3 .9 3 7.88 [200] DE T A IL "A" MOUNTING PLATE CONTACT S URFACE TYPICAL 4 PLACE S [100] MOUNTING HOLE 0.875 DIA.[22.2] MOUNTING PLA TE 1.50 DIA...
Page 20 - ONT VIEW
20 3 /4 NPT Relief Conn. F e m a le 8" Vict au lic Enter ing W a ter 8" Vict au lic Le a ving W a ter Cooler V ent 3 /8 NPT Cooler Dr a in 3 /8 NPT Mo u nting Hole s Rigging Hole s ( S ee Det a il A) 90.55 [2 3 00] 2 3 .6 3 [600] 12.21 [ 3 10] 42 3 .24 [10750] 3 49.02 [8865] 109.0 3 [2769] 7...
Page 27 - Liquid C
27 [2300] [722] [614] [532] [132] [208] [1900] [3670] [4406] [4419] [4843] [8983] [9521] [9846] [13138] [1500] [424] [208] [132] a30-41 8 4 B ACK VIEW RIG HT END VIEW 3 .9 3 7.88 [200] DE T A IL "A" MOUNTING PLATE CONTACT S URFACE TYPICAL 4 PLACE S [100] MOUNTING HOLE 0.875 DIA.[22.2] MOUNTI...
Page 28 - TOP VI
28 NO TES: 1. Unit m u st ha v e cle a rances as f o llo w s: T o p — Do no t restr ict Sid e s and Ends — 6 ft (1. 8 m ) f ro m s o lid sur face . 2. T e mpe rature relief de vices are located on li q uid line and econ omiz er assem b lies and ha v e 1 / 4 -in. flare connection. 3. 3 / 8 -in. NPT v...
Page 30 - Fig. 15A — Unit Mounting Weights (Units with MCHX Condenser Coils); UNITS WITHOUT PUMPS — ENGLISH
30 Fig. 15A — Unit Mounting Weights (Units with MCHX Condenser Coils) UNITS WITHOUT PUMPS — ENGLISH UNITS WITHOUT PUMPS — SI 30XA UNIT SIZE MOUNTING WEIGHT (lb) MCHX CONDENSER COILS A B C D Total 080 1947 1673 1670 1943 7234 30XA UNIT SIZE MOUNTING WEIGHT (lb) MCHX CONDENSER COILS A B C D E F Total ...
Page 31 - MCHX —
31 A B D C COOLER S IDE COMPRE SS OR S IDE A B C F E D COOLER S IDE COMPRE SS OR S IDE A B C D H G F E COOLER S IDE COMPRE SS OR S IDE A B C D E G F H J I COOLER S IDE COMPRE SS OR S IDE A B C D E F L K J I H G COOLER S IDE COMPRE SS OR S IDE A B C D E F G N M L K J I H COOLER S IDE COMPRE SS OR S I...
Page 41 - CAUTION
41 RIGGING UNIT (See Fig. 16-18) — The 30XA080-500 units are designed for overhead rigging and it is important that this method be used. Holes are provided in frame base channels, marked for rigging (see rigging label on unit). Field-supplied shackles are required to facilitate lifting. Secure the s...
Page 44 - CAUTION - NOTICE TO RIGGER
44 T ALL PANEL S MU S T BE IN PLACE WHEN RIGGING. DO NOT ATTEMPT TO FORK THE S E UNIT S IF NO S KID I S S UPPLIED. CAUTION - NOTICE TO RIGGER S : NOTE S : 1. 1.50 di a . ( 3 8.1mm) lifting hole s provided for field su pplied clevi s . 2. Rig with a minim u m of 25 ft (7620mm) length ch a in s or c a...
Page 45 - 0XA UNIT SIZE
45 Table 2 — Number of Lifting Points for 30XA080-500 ALL PANEL S MU S T BE IN PLACE WHEN RIGGING. DO NOT ATTEMPT TO FORK THE S E UNIT S IF NO S KID I S S UPPLIED. CAUTION - NOTICE TO RIGGER S : NOTE S : 1. 1.50 di a . ( 3 8.1mm) lifting hole s provided for field su pplied clevi s . 2. Rig with a mi...
Page 47 - FD
47 GATE VALVE* STRAINER* VIBRATIONELIMINATORS* BALANCING VALVE/SHUT OFF* POWERFD FDCONTROL PRESSURE/TEMPERATURE TAPS* PUMP DRAINSHUTOFFVALVE NOTES: 1. Chiller must b e installed level to maintain proper compressor oil return. 2. Piping shown are general points-of-connection guides only and are not i...
Page 48 - li; ei; ENGLISH; — Cooler Op
48 li o C r el o o C w ei V e di S Di s t a nce to Entering W a ter Connection g ni v a e L r et a W Top View Height Le a ving W a ter Connection Height Entering W a ter Connection Di s t a nce to Le a ving W a ter Connection Di s t a nce to Le a ving/Entering W a ter Connection ENGLISH SI *30 XA4 0...
Page 49 - Fig. 22 — Series Dual Chiller Operation; LWT; Fig. 21 — Parallel Dual Chiller Operation
49 S LAVE CHILLER CONTROL BOX PUMP MA S TER CHILLER CONTROL BOX Fig. 22 — Series Dual Chiller Operation LEGEND LWT — Leaving Water TemperatureField-Installed Communication Bus (slashes indicate num b er of conductor wires) Field-Installed Wiring LEGEND Field-Installed Communication Bus (slashes indi...
Page 50 - FLOW SWITCH; Fig. 23 — Flow Switch; FS
50 FLOW SWITCH Fig. 23 — Flow Switch a30-413 8 BAD BAD GOOD GOOD Fig. 24 — Tank Baffling a30-31 8 5 PT PT T1 T2 F S PP PP D D V D PT PT ChilledW a ter In ChilledW a ter O u t He a ter He a ter E PT Air S ep a r a tor with Vent * S tr a iner/ Su ction G u ide P u mp Combin a tion V a lve I s ol a tio...
Page 52 - Distri; NOTE: Expansion tanks for 30XA hydronic kits must
52 The combination valve performs the following functions: • drip-tight shut-off valve • spring closure design with a non-slam check valve • flow-throttling valve When facing the cooler side of unit, the inlet (return) water connection is on the bottom. The outlet (supply) water connec- tion is on t...
Page 53 - Flow Switch; PP —; Leaving Water Thermistor; iner; 0 Mesh Strainer; WARNING; Fig. 29 — Thermal Flow Sensor
53 COOLER PUMP CONTROL — It is required that cooler pump control be utilized on all chillers unless the chilled water pump runs continuously or the chilled water system contains a suitable antifreeze solution. Control of dual external pumps re- quires installation of the external pump control access...
Page 54 - Table 3 — 30XA Minimum and Maximum Cooler Flow Rates
54 Table 3 — 30XA Minimum and Maximum Cooler Flow Rates * For applications re q uiring cooler leaving water temperature operation at less than 40 F (4.4 C), the units re q uire the use of antifreeze and application may re q uire one of the special order b rine option. Contact your local Carrier repr...
Page 55 - Detail A; POSITION
55 Low Ambient Temperature Head Pressure Control — If the unit is equipped with the low ambient temperature head pres- sure control option, field-fabricated and field-installed wind baffles are required if the wind velocity is anticipated to be greater than 5 mph (8 km/h). Two different baffles may ...
Page 56 - Step 4 — Fill the Chilled Water Loop.; Comfort; Fig. 31 — Typical Set Up for Cleaning Process
56 Step 4 — Fill the Chilled Water Loop. The chilled water pump (if equipped) is rated for 150 psig (1034 kPa) duty. The maximum cooler fluidside pressure is 300 psig (2068 kPa). Check the pressure rating for all of the chilled water devices installed. Do not exceed the lowest pres- sure rated devic...
Page 57 - Table 4 — Pump Impeller Sizes; II
57 NOTE: Do not use automobile anti-freeze, or any other fluid that is not approved for heat exchanger duty. Only use appro- priately inhibited glycols, concentrated to provide adequate protection for the temperature considered.SYSTEM PRESSURIZATION — A proper initial cold fill pressure must be esta...
Page 58 - Selection; Single 5HP
58 0 20 40 60 80 100 120 140 160 0 100 200 3 00 400 500 GPM Av a il a ble H e a d (F eet) 1 2 3 4 0 20 40 60 80 100 120 140 160 0 100 200 3 00 400 500 GPM Av a il a ble H e a d (F eet) 1 2 4 3 0 20 40 60 80 100 120 140 160 0 100 200 3 00 400 500 GPM Av a il a bl e He a d (Feet) 1 2 3 4 0 20 40 60 80...
Page 59 - Dual 5HP
59 30XA090,100 30XA110 30XA120 30XA140 30XA160 Selection Pump 7 Dual 5HP 8 Dual 7.5HP B Dual 10HP C Dual 15HP Fig. 34 — 30XA090-160 Dual Pump Envelope Curves a30-4436 a30-4437 a30-443 8 a30-4439 a30-4440 0 20 40 60 80 100 120 140 160 0 100 200 3 00 400 500 GPM Av a il a ble He a d (Feet ) 7 8 B C 0 ...
Page 60 - Fig. 35 — Pump Curve I for Hydronic Package Single Pump (Fresh Water); NPSHr —; Fig. 36 — Pump Curve II for Hydronic Package Dual Pump (Fresh Water)
60 0 0.00 100 6. 3 1 200 12.62 3 00 18.9 3 400 25.24 500 3 1.54 (gpm) (l/ s ) (0.0) 0 (9.1) 3 0 (18. 3 ) 60 (27.4) 90 ( 3 6.6) 120 (45.7) 150 He a d Pre ssu re (m) ft of Fl u id 3450 RPM N P S H r 4.75 in 5.00 in 5.25 in 5.50 in 5.75 in 77 77 74 74 70 70 62 62 52 52% 3 9 NP S Hr 3 hp 5 hp 7.5 hp 10 ...
Page 63 - TERMINAL BLOCK; Con
63 ICE DONE DEMAND LIMIT STEP 2 OCCUPANCY OVERRIDE DUAL SETPOINT 12 3 456 7 8 9 10 11 12 13 14 15 TB5 TB6 12 3 456 7 8 9 10 11 12 13 14 15 EMM FIOP/ ACCESSORY REMOTE ON/OFF SEE NOTE 3 A + COM - SHLD DATA COM PORT TERMINAL BLOCK FIELD POWER SUPPLY GROUND (SEE NOTE #2) 21 11 DISCONNECT/BRANCH CIRCUIT ...
Page 74 - Table 9 — Power and Control Connections
74 Table 9 — Power and Control Connections *COMBI b ox is located at the end of the unit. †PEB1 and PEB2 b oxes are located on the side of the unit. If b oth b oxes are used, the one on the left (viewing from the front of the b oxes) is PEB1. Shaded area means that b ox is not used on this model. 30...
Page 75 - Table 10 — Compressor and Fan Electrical Data
75 Table 10 — Compressor and Fan Electrical Data LEGEND *Quantity of fan motors for incoming power supply Circuit 1/Circuit 2. NOTES:1. For 30XA0 8 0-350 units with dual power supply, main power supply 1 uses refrigerant circuit A components to calculate MCA and MOCP. Main power supply 2 uses refrig...
Page 76 - Table 11 — Pump Electrical Data; Table 12 — CCN Communication Bus Wiring; Fig. 38 — TB3 — CCN Wiring
76 Table 11 — Pump Electrical Data FLA — Full Load Amps Table 12 — CCN Communication Bus Wiring 4. The RJ14 CCN connector on TB3 can also be used, but is only intended for temporary connection (for example, a laptop computer running service tool). NON-CCN COMMUNICATION WIRING — The 30XA units offer ...