Page 2 - UNIT SIZE; Fig. 1—Dimensional Drawing
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE Electrostatic discharge can affect electronic components.Take precautions during furnace installation and servicing toprotect the furnace electronic control. Precautions will pre-vent electrostatic discharges from personnel and hand toolswhich are ...
Page 3 - INTRODUCTION; These furnaces are designed for a minimum continuous; Fig. 2—Clearances to Combustibles; MINIMUM INCHES CLEARANCE T O COMBUSTIBLE CONSTRUCTION; Clearance in inches
INTRODUCTION The model 58ZAV Series 140 Furnaces are available in sizes46,000 through 135,000 Btuh input capacities. The design of the downflow/horizontal gas-fired furnace isA.G.A./C.G.A. certified for natural and propane gases and forinstallation on noncombustible flooring. The furnace is factory-...
Page 4 - Remove all shipping brackets and materials before oper-; Step 1—Location; GENERAL; Step 2—Air For Combustion and Ventilation
Improper installation, adjustment, alteration, service, mainte-nance, or use can cause carbon monoxide poisoning, explo-sion, fire, electrical shock, or other conditions which maycause personal injury, loss of life, or property damage.Consult a qualified installer, service agency, local gas sup-plie...
Page 5 - INPUT BTUH
The operation of exhaust fans, kitchen ventilation fans,clothes dryers, or fireplaces could create a NEGATIVEPRESSURE CONDITION at the furnace. Make-up air MUSTbe provided for the ventilation devices, in addition to thatrequired by the furnace. All fuel-burning equipment must be supplied with air fo...
Page 6 - Step 3—Supply Air Connections; DOWNFLOW FURNACES; Step 4—Return Air Connections; Fig. 3—Confined Space: Air for Combustion and; RETURN; CONFINED; Table 2—Minimum Free Area Of Combustion Air Opening
Step 3—Supply Air Connections DOWNFLOW FURNACES Connect supply-air duct to supply-air opening on furnace. Thesupply-air duct attachment must ONLY be connected to furnacesupply/outlet or air conditioning coil casing (when used), wheninstalled on non-combustible material. When installed on combus-tibl...
Page 7 - Step 5—Downflow Installation; This furnace is approved for use on combustible materials; Step 6—Horizontal Attic Installation; CONSTRUCT A WORKING PLATFORM; Fig. 5—Floor and Plenum Opening Dimensions; PLENUM
to attach any portion of return-air duct. Bypass humidifier connec-tions should be made at ductwork or coil casing sides exterior tofurnace. Step 5—Downflow Installation NOTE: This furnace is approved for use on combustible materials or wood flooring. A factory accessory floor base, as listed on the...
Page 8 - Fig. 9—Horizontal Installation on Blocks
Fig. 6—Furnace, Plenum, and Subbase Installed on a Combustible Floor A96285 DOWNFLOW SUBBASE SHEET METAL PLENUM FLOOR OPENING FURNACE (OR COIL CASING WHEN USED) COMBUSTIBLE FLOORING Fig. 7—Furnace, Plenum, and Coil Assembly or Coil Box Installed on a Combustible Floor A96284 CD5 OR CK5 COIL ASSEMBLY...
Page 9 - Step 7—Horizontal Crawlspace Installation; Fig. 10—Horizontal Crawlspace Installation on Hanger Rods; REQD PER ROD
INSTALL FURNACE 1. Position furnace in desired location. 2. Connect gas supply pipe. See Fig. 8 for typical piping entry. 3. Install field-supplied filter retainers as indicated in Fig. 11 and Table 4 before connecting return-air duct to furnace. 4. Connect supply- and return-air ducts. 5. Install 2...
Page 10 - Step 10—Electrical Connections; Fig. 11—Horizontal Filter Arrangement
Use the proper length of pipes to avoid stress on the gascontrol manifold. Failure to follow this warning could resultin a gas leak, causing fire, explosion, personal injury, ordeath. Connect the gas pipe to the furnace using a backup wrench toavoid damaging gas controls. Never purge a line into a c...
Page 11 - Step 11—Venting; Table 6—Electrical Data; GAS
Canadian installations, all electrical connections must be made inaccordance with Canadian Electrical Code CSA C22.1, or authori-ties having jurisdiction. NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect, control status code indicator light will flashrapidly and fu...
Page 12 - HUM
Fig. 15—Heating and Cooling Application Wiring Diagram A98521 115-V FIELD- SUPPLIED DISCONNECT AUXILIARYJ-BOX 24-V TERMINAL BLOCK THREE-WIRE HEATING-ONLY FIVE WIRE NOTE 1 NOTE 2 FIELD-SUPPLIEDDISCONNECT CONDENSINGUNIT TWOWIRE FURNACE C O N T R O L R G C W C R G Y GND GND FIELD 24-V WIRINGFIELD 115-,...
Page 13 - Fig. 16—EAC Terminals on Furnace Control
Step 12—Start-up, Adjustment, and Safety Check GENERAL NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect, control status indicator light will flash rapidlyand furnace will not operate. The furnace must have a 115-v power supply properly connectedand grounded. Proper...
Page 14 - PC
Fig. 17—Furnace Wiring Diagram A98200e PC B BL O W ER O F F D E L A Y SEL EC T IO N C H A R T 90 SEC 13 5 SEC 18 0 SEC 22 5 SEC GV R H I/L O R ELA Y SEC -1 SEC -2 PL 1 32 1 6 5 4 98 7 LE D TE ST/TW IN BL O W ER OF F DE LA Y G R Y W C HUM H S IR ID R BLW R BL O W ER SPEED SEL EC T FU 1 C OOL H EAT L2...
Page 16 - † Orifices sizes shown in BOLD are factory installed.
→ Table 7—Model 58ZAV Orifice Size† and Manifold Pressure for Correct Input (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)* ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 0.66 Orifice...
Page 17 - † Orifice sizes shown in BOLD are factory installed.
→ Table 7—Model 58ZAV Orifice Size† and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 percent per 1000 Ft Above Sea Level)* ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 ...
Page 18 - Only
NOTE: If orifice hole appears damaged or it is suspected to have been redrilled, check orifice hole with a numbered drill bit ofcorrect size. Never redrill an orifice. A burr-free and squarelyaligned orifice hole is essential for proper flame characteristics. (3.) After correct manifold pressure is ...
Page 19 - Fig. 18—Redundant Automatic Gas Control Valve; BURNER FLAME; Table 10—Speed Selector
EXAMPLE: (0—2000 ft altitude)Btu heating input = Btu/cu ft X cu ft/hrHeating value of gas = 1050 Btu/cu ftTime for 1 revolution of 2-cu ft dial = 82 secGas rate = 88 cu ft/hr (from Table 9)Btu heating input = 88 X 1050 = 92,400 BtuhIn this example, the orifice size and manifold pressureadjustment is...
Page 20 - Fig. 20—Amp Draw Check With Ammeter
Recheck temperature rise. It must be within limits specifiedon unit rating plate. Recommended operation is at midpoint ofrise or above. 3. Set thermostat heat anticipator. The thermostat heat anticipation must be set to match the ampdraw of the electrical components in the R-W circuit. Accurateamp d...