Page 2 - ama; GENERAL; CAUTION
2 A05078 Fig. 1 -- Furnace in Upflow Orientation ama REGISTERED ISO 9001:2000 CERTIFIED Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified service agency personnel should install, repair, or service heating equipment. Untraine...
Page 3 - CARE AND MAINTENANCE; ELECTRICAL SHOCK HAZARD; CUT HAZARD; Step 1 — Cleaning and/or Replacing Air Filter; FIRE, CARBON MONOXIDE POISONING; WARNING; NOTE
3 person’s hand during grounding will be satisfactorily dis-charged. 3. After touching the chassis, you may proceed to service the control or connecting wires as long as you do nothing thatrecharges your body with static electricity (for example; DO NOT move or shuffle your feet, DO NOT touch ungrou...
Page 4 - Table 1 – Furnace Air Filter Table; Table 2 – Air Filter Located in Filter Cabinet; Step 2 — Blower Motor and Wheel Maintenance
4 Table 1 – Furnace Air Filter Table FURNACE CASING WIDTH IN (MM) FILTER QUANTITY AND SIZE * FILTER TYPE* SIDE RETURN * IN (MM) BOTTOM RETURN* IN (MM) 17 --- 1/2 (445) (1) 16 x 25 x 3/4 (406 x 635 x 19) (1) 16 x 25 x 3/4 (406 x 635 x 19) 3/4” (19 mm) thick washable 21 (533 ) (1) 16 x 25 x 3/4 (406 x...
Page 6 - Step 3 — Cleaning Burners
6 MANIFOLD MOUNTING SCREWS MANIFOLD GAS VALVE REGULATOR FITTING GAS CONTROL VALVE CELL PANEL GASKET A02312 Fig. 6 -- Burner Box Assembly Step 3 — Cleaning Burners The following items should be performed by a qualified servicetechnician. If the burners develop an accumulation of light dirt or dust, t...
Page 7 - Step 4 — Cleaning Heat Exchangers; Primary Heat Exchangers
7 FIRE, EXPLOSION, UNIT DAMAGE HAZARD Failure to follow this warning could result in personal injury, death, or property damage.Gas valve switch MUST be facing forward or tilted slightly. ! WARNING 19. Replace burner box cover.20. Turn on gas and electrical supplies to furnace. FIRE OR EXPLOSION HAZ...
Page 8 - Gasket Repair; Secondary Heat Exchangers; Step 5 — Flushing Collector Box and Drainage
8 PAM RTV A93087 Fig. 9 -- Combustion--Air Intake Housing Gasket Repair 13. Refer to furnace wiring diagram and reconnect wires to flame rollout switch, gas valve, igniter, and flame sensor. 14. Reconnect pressure switch tubes to gas valve and intake housing. Refer to tube routing label on main furn...
Page 9 - TUBE ROUTING; UNIT DAMAGE HAZARD
9 Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below. Tube location when used in DOWNFLOW application Tube location when used on HORIZONTAL - RIGHT application PLUG CAP COLLECTOR BOX DRAIN TUBE (BLUE & WHITE STRIPED) COLLEC...
Page 10 - Step 6 — Servicing Hot Surface Igniter; BURN HAZARD
10 16. Replace main furnace door. Step 6 — Servicing Hot Surface Igniter The igniter does NOT require annual inspection. Check igniter resistance before removal. 1. Turn off gas and electrical supplies to furnace. BURN HAZARD Failure to follow this caution may result in personal injury.Allow igniter...
Page 11 - Step 7 — Electrical Controls and Wiring; Step 8 — Checking Heat Tape Operation
11 2-5/32˝ (55 mm) A04181 Fig. 14 -- Igniter ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death.Igniter wires must be securely placed in slot in manifold grommet or else they could become pinched or severed and electrically shorted. ! WARNING Step 7 — Ele...
Page 13 - Step 9 — Winterizing; WIRING DIAGRAMS; Status Codes
13 UNIT AND PROPERTY DAMAGE Failure to follow this caution may result in furnace component failures or water property damage.Operating a unit without a filter or with the blower access door removed could cause damage to the furnace blower motor. Dust and lint on internal parts of furnace can cause a...
Page 14 - Component Test
14 A99118 Fig. 18 -- Inducer Housing Drain Tube Component Test NOTE : The furnace control component test allows all components to run for a short time; except the gas valve andhumidifier terminal HUM are not energized for safety reasons. TheEAC--1 terminal is energized when the blower is energized. ...
Page 15 - SERVICE; LED CODE
15 SERVICE To initiate the component test sequence, shut OFF the room thermostat or disconnectthe "R" thermostat lead. Briefly shor t the TEST/TWIN terminal to the "Com 24V" ter-minal. Status LED will flash code and then turn ON the inducer motor. The inducermotor will run for the en...
Page 16 - PCB
16 PCB T RA N FR S NO TE # 11 LS PR S (W H EN US ED ) LG PS FU SED O R CI R C U IT BREAKE R DI SC ONNE C T SWI TCH ( W HE N R EQ’ D) NO TE # 2 JB L1 L1 BL W R TO 11 5V AC FI EL D DI SCO NNECT NO TE # 2 EQ U IP M EN T G R O U ND SP AR E- 1 HE AT C OOL HS IR EA C -1 ST AR T OL HI M ED HI ME D L O LO B...
Page 17 - OUBLESHOO
17 Is LED status light on? Is LED status light b linking rapidly without a pause? Is LED status light b linking ON/OFF slo wly with a combination of shor t and long flashes? Deter mine status code . The status code is a 2 digit number with the first digit deter mined by the number of shor t flashes ...
Page 19 - SERVICE TRAINING; Packaged Service Training; programs are an excellent way to increase your; Classroom Service Training; callbacks. Course descriptions and schedules are in our catalog.
19 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is ...