Page 3 - “Original Instructions”; Product Identification:; Cleco; General Information
Page 3 PL12EN-48ES-ZB 10/19/2011 Language Version: This Parts Manual is the “Original Instructions” intended for all persons who will use or repair these tools. Product Identification: Refer to the “Model Nomenclature” page in this document. Noise and Vibration: Refer to documents CE-1002DC and CE-1...
Page 4 - XXX XXX; Model Nomenclature
Page 4 PL12EN-48ES-ZB 10/19/2011 Page 4 48 E S X XXX XXX Tool Series 48 Motor Style E = Brushless Electric Motor Tool Type S = Inline Feature - = Matrix Tool Connector (Standard) E = Air LB Connector Maximum Torque Nm (rounded to nearest Nm) 12 = 12 Nm 27 = 27 Nm 36 = 36 Nm 60 = 60 Nm 70 = 70 Nm 80 ...
Page 5 - Product Overview; TME-200 Series Controller
PL12EN-48ES-ZB 10/19/2011 Page 5 Cleco ® Product Overview “B” m-Pro-400 Series Controller TME-200 Series Controller Tool In/Out Tool Cable Complete Tool Floating Spindle Order Number Order Number 48ES(E)12ZA 930300 48ES(E)271ZB 301918 48ES(E)361ZB 301918 48ES(E)602ZB 301919 48ES(E)702ZB 301919 48ES(...
Page 6 - Dimensional Data
Page 6 PL12EN-48ES-ZB 10/19/2011 “C1” 48ES(E)12ZA Cleco ® Dimensional Data 48ES(E)271ZB 48ES(E)361ZB 48ES(E)602ZB 48ES(E)702ZB
Page 8 - Models; Handle - Matrix Tool Connector
Page 8 PL12EN-48ES-ZB 10/19/2011 “D1” 1 See Service Notes Black Connector (4 Pin) 21 1 Models 48ES12ZA 48ES271ZB 48ES361ZB 48ES602ZB 48ES702ZB 48ES802ZB 48ES1152ZB 48ES1502ZB 48ES1653ZB 48ES2503ZB Cleco ® Handle - Matrix Tool Connector 5 16 20 7 15 8 1 12 13 6 14 19 17 11 18 10 5 4 3 9 2 1 5 1 Red C...
Page 10 - Handle - Air LB Tool Connector
Page 10 PL12EN-48ES-ZB 10/19/2011 “D2” Cleco ® Handle - Air LB Tool Connector 1 See Service Notes Black Connector (4 Pin) 21 1 5 16 20 7 15 8 1 12 13 6 14 19 17 11 18 10 5 4 3 9 2 1 5 1 Red Connector (4 Pin) Off Models 48ESE12ZA 48ESE271ZB 48ESE361ZB 48ESE602ZB 48ESE702ZB 48ESE802ZB 48ESE1152ZB 48ES...
Page 12 - Motor - Matrix Tool Connector
Page 12 PL12EN-48ES-ZB 10/19/2011 “E1” 1 See Service Notes Black (4 Pin) 7 1 Cleco ® Motor - Matrix Tool Connector Red (4 Pin) Brown (4 Pin) Brown (4 Pin) White (4 Pin) White (2 Pin) White (2 Pin) Ground to Transducer to Amp Board Loctite® 242 Loctite® 242 Loctite® 242 to Amp Board 3 5 1 6 2 2 1 1 1...
Page 14 - Motor - Air LB Tool Connector
Page 14 PL12EN-48ES-ZB 10/19/2011 Cleco ® Motor - Air LB Tool Connector “E2” 1 See Service Notes Black (4 Pin) 7 1 Red (4 Pin) Brown (4 Pin) Brown (4 Pin) White (4 Pin) White (2 Pin) White (2 Pin) Ground to Transducer to Amp Board Loctite® 242 Loctite® 242 Loctite® 242 to Amp Board 3 5 1 6 2 2 1 1 1...
Page 16 - Single Stage Gearing
Page 16 PL12EN-48ES-ZB 10/19/2011 “F” Cleco ® Single Stage Gearing “E1”, “E2” 7 12 13 5 3 6 8 9 4 4 4 Models 48ES(E)12ZA See Service Notes 1 4 5 1 14 “M” 2 11 1 5 10 Off Loctite® 242
Page 18 - Double Stage Gearing
Page 18 PL12EN-48ES-ZB 10/19/2011 “G” 10 Cleco ® Double Stage Gearing “E1”, “E2” 17 18 2 5 9 3 13 15 14 12 11 1 4 6 4 4 4 4 Models 48ES(E)271ZB 48ES(E(361ZB See Service Notes 1 4 5 “N-O” 8 16 1 5 Loctite® 242 19 4 7 4
Page 22 - Triple Stage Gearing
Page 22 PL12EN-48ES-ZB 10/19/2011 “I” 4 See Service Notes Cleco ® Triple Stage Gearing 15 16 9 4 10 12 11 4 13 14 6 8 7 4 3 2 3 2 1 4 4 Models 48ES(E)802ZB 48ES(E)1152ZB 48ES(E)1502ZB “E1”, “E2” 4 5 6 4
Page 38 - Service Notes; Tightening Torque
Page 38 PL12EN-48ES-ZB 10/19/2011 Cleco ® Service Notes Ft-Lbs (in-lbs) Nm 3 (10-14) 1,1-1,6 16 25-30 34-41 19 35-40 47-54 21 (Swivel) 15-18 20-25 1 (4-6) 0,45-0,68 3 (4-6) 0,45-0,68 10 45-50 61-68 F 11 35-40 47-54 G 16 35-40 47-54 H 22 35-40 47-54 J 15 35-40 47-54 L 11 35-40 47-54 11 30 40 16 12 17...
Page 39 - Service Notes / Tool Memory Parameters; Spanner Wrench; Retaining Ring Assembly
Page 39 PL12EN-48ES-ZB 10/19/2011 Cleco ® Service Notes / Tool Memory Parameters 5 Spanner Wrench Pin - 3/16” Spanner Wrench Off 6 Retaining Ring Assembly Gap Gap Model Number Max Speed [RPM] Max Torque [Nm] Torque Cal [Nm] Transducer Type Angle Cal [PPD] Static Current Factor [Nm/A] 48ES(E)12ZA 400...
Page 40 - Sales & Service Centers; the appropriate facility to handle your service requirements.
Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex ...