Page 3 - Step 2 — Check Compressor Mounting; Table 2A — Operational Corner Weights with; Table 2B — Operational Corner Weights with
Remove sheet metal cover panels from return-bend end of Module 124B or 134B. Place Module 124B or 134B inposition. The exposed return-bend ends of each module arenow opposite each other and facing the service space. Thecompressors of each module are on opposite sides of the unit. IMPORTANT: Modules ...
Page 13 - Fig. 10 — Outer View, Compressor Mounting
FACTORY-INSTALLEDSUCTIONLINE LOOP Fig. 9A — Typical Module with Cover Panels Removed Fig. 9B — Field-Installed Suction Line Loop 38AH044-084,124,134 MOUNTING SPRINGS SHIPMENT BOLTS SHIPMENT BOLTS 38AH094,104 MOUNTINGBOLTS RAIL BOLT (3) (2 SHOWN) RAIL BOLT (3) (2 SHOWN) MOUNTINGBOLTS Fig. 10 — Outer ...
Page 14 - Install a field-supplied filter drier and sight glasses in each; Table 5 — Liquid Lift; UNIT
Step 3 — Make Refrigerant PipingConnections The field-supplied liquid line solenoid valve must beinstalled at the evaporator to avoid possible compressordamage during unit operation. See Fig. 11 (for 38AH044-084 dual-circuit and 38AH094-134 units), or Fig. 12 (for38AH044-084 optional single-circuit ...
Page 15 - Fig. 13 — Double Suction Riser Construction
*Field-Supplied. Fig. 12 — Required Location of Solenoid Valves and Recommended Filter Drier and Sight Glass Locations for 38AH044-084 Optional Single-Circuit Units LEGEND A — Pipe A, Suction Riser, without Trap B — Pipe B, Suction Riser with Trap C — Suction Line to Condensing Unit D — Pipe D, Suct...
Page 20 - Optional Single-Circuit Units
LEGEND TXV — Thermostatic Expansion ValveTYP — TypicalNOTE: Lower split first on, last off. Fig. 14 — Typical Piping Connections for Face Split Coils for 38AH044-084 Dual-Circuit and 38AH094-134 Units LEGEND TXV — Thermostatic Expansion ValveTYP — TypicalNOTE: Lower split first on, last off. Fig. 15...
Page 21 - Connect Tubing from Evaporator to Unit; Protect liquid valves from heat of brazing.; Piping Kit
Units 38AH124 and 134 Piping Kit Connections — The38AH124 and 134 units are delivered with a factory-supplied suction and liquid piping kit for installation in the24-in. (610-mm) service space between the 2 unit modules.The piping kit allows for a common unit side piping con-nection from the indoor ...
Page 22 - Kit Rails; Fig. 19 — Fully Assembled Piping and Trim Kit
BASE RAILBOLTS (6) CORNER POST CORNERPOST Fig. 17 — Units 38AH124 and 134 with Installed Trim Kit Rails END COVERFLANGES SCREWS B TOP COVER,VERTICALPIECE VERTICALTOP COVERFLANGE(HIDDEN) SCREWS A END COVER TOP COVER,HORIZONTALPIECE CORNERPOST MODULE 124BOR 134B 24-in. (610-mm)SERVICE WAY CORNERPOST M...
Page 23 - Step 4 — Make Electrical Connections; All field power enters the unit through a hole in the con-
Step 4 — Make Electrical Connections POWER SUPPLY — Electrical characteristics of availablepower supply must agree with unit nameplate rating. Supplyvoltage must be within the limits shown in Tables 10A or10B, 11 and 12. See Table 13 for control circuit data andTable 14 for fan motor electrical data...
Page 26 - Table 13 — Control Circuit Electrical Data — 50/60 Hz
Table 12 — Electrical Data — 50/60 Hz (Units 38AH124, 134) UNIT 38AH MODULE VOLTAGE DESIGNATION COMPRESSOR A1/A2 MODEL NO. NAMEPLATE V-Ph-Hz SUPPLY VOLTAGE* MCA MOCP ICF COMPRESSOR† A1 A2 Min Max RLA LRA RLA LRA 124A124B134A 500 06E8275/ 265 208/230-3-60 187 254 249.3 350 617.5 106.4 506 89.7 446 60...
Page 27 - Table 14 — Fan Motor Electrical Data
Table 14 — Fan Motor Electrical Data UNIT 38AH CONDENSER FAN Nameplate V-Ph-Hz Qty Hp (kW) Total kW (No.*) FLA Each (No.*) LRA Each 044 208/230-3-60 4 1 (0.746) 6.2 (1,2) 5.5 (3,4) 6.6 (1,2) 30.0 (3,4) 31.6 460-3-60 (1,2) 2.8 (3,4) 3.3 (1,2) 30.0 (3,4) 31.6 575-3-60 (1-4) 3.4 (1-4) 30.0 380-3-60 (1-...
Page 34 - Fig. 26 — Field Wiring, Single ModuPanelTM Control, Unit 38AH094
*Field-supplied. NOTES:1. Factory wiring is in accordance with NEC. Field modifications or additions must be in compliance with all applicable codes. 2. Wiring for field power supply must be rated 75 C minimum. Use copper, copper-clad aluminum, or aluminum conductors. Maxi-mum incoming wire size for...
Page 35 - Fig. 27 — Field Wiring, Single ModuPanelTM Control, Unit 38AH104
*Field-supplied. NOTES:1. Factory wiring is in accordance with NEC. Field modifications or additions must be in compliance with all applicable codes. 2. Wiring for field power supply must be rated 75 C minimum. Use copper, copper-clad aluminum, or aluminum conductors. Maxi-mum incoming wire size for...
Page 37 - Table 15 — Main Power Connection and Control Circuit Wiring; Step 5 — Install Accessories
Table 15 — Main Power Connection and Control Circuit Wiring MAIN POWER CONNECTION CONTROL CIRCUIT Electrical Characteristics (V-Ph-Hz) Qty Terminal Blocks Qty Parallel Conductors* Max Wire Size (kcmil) Control Power (V) Safety Circuit (V) 208/230-3-60 1 6 500 115† 24 460-3-60575-3-60 1 3 500 115† 24...
Page 38 - Compressor crankcase heaters must be on for 24 hours; Preliminary Checks; Check that electric power supply agrees with unit name-; Preliminary Oil Charge —; Each compressor is fac-
START-UP Compressor crankcase heaters must be on for 24 hours before start-up. To energize the crankcase heaters, set thespace thermostat above the ambient so there will be no de-mand for cooling. Close the field disconnect and turn on thefan circuit breakers. Leave the compressor circuit breakersof...
Page 39 - With all fans operating, and all compressors on the cir-
NOTE: Use only Carrier approved compressor oil. Ap-proved sources are: Petroleum Specialties Inc. (Cryol 150A),Texaco, Inc. (Capella WF-32-150), and Witco Chemical Co.(Suniso 3GS). Do not reuse oil that has been drained out, oroil that has been exposed to atmosphere. REMOVE OIL — Pump down compresso...
Page 40 - Table 16 — Index of Lead/Lag Circuits and Compressors; LAG CIRCUIT; Check Compressor Oil Level —
Table 16 — Index of Lead/Lag Circuits and Compressors UNIT 38AH 044-084 STD 044-084 OPT 094 104 124 134 LEAD CIRCUIT A A A A Module 124A Module 134A Compressor, Lead A1 A1 A1 A1 A1 A1 Compressor; Lag * A2 A2 A2 A2 A2 LAG CIRCUIT B † B B Module 124B Module 134B Compressor, Lead B1 B1 B1 A1 A1 Compres...
Page 46 - Table 17 — Fan Cycling Control — Psig (kPag); Switch Opens
SERVICE ELECTRIC SHOCK HAZARDTurn off all power to unit before servicing.The ON-OFF switch on control paneldoes not shut off control power; use fielddisconnect. Coil Cleaning — Clean the coils with a vacuum cleaner, compressed air, water, or a non-wire bristle brush. Refrigerant Circuit LEAK TESTING...
Page 47 - This switch has nonadjust-; Low-Pressure Switch —; Table 18 — Pressure Switch Settings,; Capacity Control; If suction pressure continues to drop after lead compres-; Pressure Relief —; Fig. 44 — Unloader Location and Settings
Winter Start Control — A 2 1 ⁄ 2 -minute low-pressure switch (LPS) bypass function in the timer prevents nuisance LPStrips during start-up in low-ambient conditions. High-Pressure Switch — This switch has nonadjust- able settings. Figure 29 shows connection on a cylinder head.See Table 18 for pressu...
Page 49 - Fig. 45 — Accumulator and Fusible Plug
Timer Functions — (See Timer Cycle, Fig. 47.) Each refrigeration circuit is controlled by an independent timerwhich allows for the independent operation of each refrig-eration circuit. NOTE: Unit 38AH044-084 optional single-circuit units haveone timer which controls the lead compressor. Lag compres-...
Page 50 - Fig. 47 — Timer Cycle
38AH044-084 DUAL-CIRCUIT UNITS; 38AH094,104 —If circuit A operation is insufficient for the cooling require-ments, the thermostat second stage TC2 closes to bring cir-cuit B on-line for cooling. This circuit follows the same se-quence of operation as the lead circuit, except a60-second time delay re...
Page 51 - Fig. 48 — Unit Control Box; Fig. 49 — Condenser Fan Adjustment
Required Compressor Modification for 38AH044-084 Optional Single-Circuit Units, When Com-pressor A1 is Out — To maintain unit operation, com- pressor no.1 must be operable. If it is not operable, the followingtemporary modifications must be made to keep the unitrunning:1. Change the oil pressure swi...
Page 52 - COMPRESSOR; Do not reuse drained oil, and do not use any oil that has
Compressor Removal — Access to the pump end of the compressor is from the compressor side of the unit.Access to the motor end of the compressor is from the insideof the unit. All compressors can be removed from the com-pressor side of the unit. IMPORTANT: All compressor mounting hardware andsupport ...
Page 53 - TROUBLESHOOTING; PROBLEM
TROUBLESHOOTING PROBLEM SOLUTION COMPRESSOR DOES NOT RUNContactor Open 1. Power off. 1. Restore power. 2. Fuses blown in field power circuit. 2. After finding cause and correcting, replace with correct size fuse. 3. No control power. 3. Check secondary fuse(s); replace with correct type and size. Re...
Page 55 - A. Preliminary Information; OUTDOOR UNIT
START-UP CHECKLIST A. Preliminary Information OUTDOOR: MODEL NO. SERIAL NO. INDOOR: AIR HANDLER MANUFACTURER MODEL NO. SERIAL NO. ADDITIONAL ACCESSORIES B. Pre-Start-Up OUTDOOR UNIT IS THERE ANY SHIPPING DAMAGE? (Y/N) IF SO, WHERE: WILL THIS DAMAGE PREVENT UNIT START-UP? (Y/N) CHECK POWER SUPPLY. DO...
Page 56 - COMP A1
C. Start-Up CHECK EVAPORATOR FAN SPEED AND RECORD. CHECK CONDENSER FAN SPEED AND RECORD. AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEASUREMENTS: COMP A1 COMP A2 COMP B1 COMP B2 OIL PRESSURE SUCTION PRESSURE SUCTION LINE TEMP DISCHARGE PRESSURE DISCHARGE LINE TEMP ENTERING CONDENSE...