Page 2 - VI — Volumetric Index
CONTENTS Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Job Data . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 3 - 2 — Condenser Supply/Return End
FRONT VIEW REAR VIEW Fig. 2 — Typical 23XL Installation (Frame 1 and 2 Machines) 1 — Power Panel2 — Local Interface Display (LID) Control Center3 — ASME Nameplate, Cooler4 — Cooler Refrigerant Isolation Valve5 — ASME Nameplate, Economizer (Hidden)6 — Service Valve7 — Take-Apart Rabbet Fit Connector ...
Page 4 - Rigging the Machine —; The 23XL can be rigged as; FRONT VIEW
Rigging the Machine — The 23XL can be rigged as an entire assembly. It also has flanged connections thatallow the compressor, cooler, condenser, and oil separatorsections to be separated to fulfill specific installationrequirements. RIG MACHINE ASSEMBLY — See rigging instructionsin plastic envelope ...
Page 5 - Suggested ‘‘I’’ Beam Spreader Bar*
The compressor is heavy. To avoid bodily injury, liftthe compressor only by using cables or slings. Do notlift the compressor using threaded eyebolts. Metric threadedeyebolts are provided only for lifting individual com-pressor castings. IMPORTANT: Only a qualified service technicianshould disassemb...
Page 6 - Suggested ‘‘I’’ Beam Spreader Bar†; Fig. 5 — Machine Rigging Guide
NOTES:1. Each chain must be capable of supporting the entire weight of the machine. Maxi- mum weight of machine is 22,300 lbs (10,116 Kg). 2. Chain lengths shown are typical for 15 ft (4572 mm) lifting height. Some minor ad- justment may be required. 3. [ ] indicates millimeters. HEAT EXCHANGER SIZE...
Page 9 - Table 4 — 23XL Heat Exchanger Weights
Table 1 — 23XL Compressor Weights 23XL UNIT COMPRESSOR SIZE (Tons) ASSEMBLY (Less Motor) lb kg Frame 1 C2 2270 1029 C4 2300 1043 Frame 2 C6 2400 1088 Frame 4 D4 3300 1497 D6 3400 1542 Table 2 — 23XL Component Weights COMPONENT FRAME 1 AND 2 FRAME 4 lb kg lb kg Oil Separator 1180 535 2880* 1306* Econ...
Page 14 - iew
Page 16 - Install Machine Supports; Level machine by using jacking screws in isolation sole-
Install Machine Supports INSTALL STANDARD ISOLATION — Figures 13-18 showthe position of support plates and shear flex pads that formthe standard machine support system. INSTALL OPTIONAL OR ACCESSORY ISOLATION (ifrequired) — Uneven floors or other considerations may dictate the use of soleplates and ...
Page 17 - Fig. 15 — Standard Isolation; HRS — Hot Rolled Steel; Fig. 16 — Accessory Isolation
NOTES:1. Dimensions in ( ) are in millimeters. 2. Isolation package includes 4 shear flex pads. Fig. 15 — Standard Isolation HRS — Hot Rolled Steel NOTES:1. Dimensions in ( ) are in millimeters. 2. Accessory (Carrier supplied, field installed) soleplate package in- cludes 4 soleplates, 16 jacking sc...
Page 18 - Connect Piping; Fig. 18 — Typical Low Profile Isolation Assembly
For adequate and long-lasting machine support, proper grout selection and placement is essential. Carrier recommends thatonly epoxy-type grout be used for machine installation. Fol-low manufacturer’s instructions in applying grout.1. Check machine location prints for required grout thickness. 2. Car...
Page 19 - Fig. 19 — Typical Nozzle Piping
Page 22 - DIMENSIONS; Fig. 22 — Optional Pumpout System and/or Storage Tank; RATED DRY WEIGHT AND REFRIGERANT CAPACITY
DIMENSIONS ENGLISH (ft-in.) TANK SIZE A B C D E F G H J K L M N P R S T 0428 10- 5 9-10 4-9 2-4 3 ⁄ 4 1-2 3 ⁄ 8 3-1 3 ⁄ 16 4-11 3-8 1 ⁄ 8 3- 8 2-9 7 ⁄ 16 3-2 0-3 1 ⁄ 2 4-8 3 ⁄ 4 1-7 7 ⁄ 8 1-7 5 ⁄ 16 3-7 3 ⁄ 4 5-0 1 ⁄ 4 0452 14-11 1 ⁄ 4 14- 4 1 ⁄ 2 5-0 7 ⁄ 8 2-8 1 ⁄ 2 1-4 1 ⁄ 4 3-4 7 ⁄ 16 7- 2 1 ⁄ 4 ...
Page 25 - Make Electrical Connections —; Table 7 — Relief Device Locations; Fig. 25 — Pumpout Unit
INSTALL VENT PIPING TO RELIEF DEVICES — The23XL chiller is factory equipped with relief devices on thecooler and condenser shells. Refer to Fig. 26 and Table 7.Vent relief devices to the outdoors in accordance with ANSI/ASHRAE-15 (latest addition) Safety Code for MechanicalRefrigeration and all othe...
Page 26 - Connect only 24 v wiring to the control center.
CONNECT CONTROL INPUTS — Connect the control in-put wiring from the chilled and condenser water flow switchesto the starter terminal strip. Wiring may also be specified fora spare safety switch and a remote start/stop contact can bewired to the starter terminal strip. Additional spare sensorsand Car...
Page 29 - MANUFACTURER; Fig. 29 — Oil Heater and Control Power
IMPORTANT: Do not insulate terminals until wiringarrangement has been checked and approved byCarrier start-up personnel. Also, make sure correct phas-ing is followed for proper motor rotation. INSULATE MOTOR TERMINALS AND LEAD WIREENDS — Insulate compressor motor terminals, lead wire ends,and electr...
Page 30 - Ground; Install Field Insulation
When connecting the CCN communication bus to a sys- tem element, a color code system for the entire network isrecommended to simplify installation and checkout. The fol-lowing color code is recommended: SIGNAL TYPE CCN BUS CONDUCTOR INSULATION COLOR COMM1 PLUG PIN NO. + Red 1 Ground White 2 − Black ...
Page 35 - INSTALLATION START-UP REQUEST CHECKLIST
INSTALLATION START-UP REQUEST CHECKLIST Machine Model Number: 23XL Serial Number: To: Attn: Date Project Name Carrier Job Number The following information provides the status of the chiller installation. YES/NO (N/A) DATE TO BE COMPLETED 1. The machine is level. 2. The machine components are install...