Carrier 05G TWIN PORT- Manuals

Page 5 - SAFETY SUMMARY; DANGER; NOTE

Safety - 1 62--11052 SAFETY SUMMARY GENERAL SAFETY NOTICES The following general safety notices supplement the specific warnings and cautions appearing elsewhere in this manual. They are recommended precautions that must be understood and applied during maintenance of the equipment covered herein. T...

Page 6 - SPECIFIC WARNING AND CAUTION STATEMENTS

Safety - 2 62--11052 SPECIFIC WARNING AND CAUTION STATEMENTS The statements listed below are specifically applicable to this unit and appear elsewhere in this manual. These recommended precautions must be understood and applied during operation and maintenance of the equipment covered herein. WARNIN...

Page 7 - TABLE OF CONTENTS

i 62--11052 TABLE OF CONTENTS PARAGRAPH NUMBER Page SAFETY SUMMARY Safety--1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL SAFETY NOTICES Safety--1 . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 8 - LIST OF ILLUSTRATIONS

ii 62--11052 PARAGRAPH NUMBER Page 3.8 COMPRESSOR RUNNING GEAR REASSEMBLY 3--6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8.1 Seal End Main Bearings 3--6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 9 - WARNING

1--1 62--11052 SECTION 1 DESCRIPTION 1.1 INTRODUCTION This workshop manual covers the Carrier Transicold Model 05G Twin Port compressors. These compressors are designed for refrigeration (trailer) or air conditioning (bus & rail) applications. (See Figure 1-1) A detailed list of tools needed to ...

Page 13 - Loaded Operation

1--5 62--11052 The loaded cylinder bank will continue to operate fully loaded until the solenoid valve control device is energized and the gas bypass port is opened. 1. Solenoid Valve 2 Valve Stem 3. Gas Bypass Port 4. Spring Guide 5. Spring 6. Piston 7. Piston Bypass Valve 8. Bleed Orifice 9. Strai...

Page 15 - COMPRESSOR REMOVAL

2--1 62--11052 SECTION 2 COMPRESSOR REPLACEMENT 2.1 COMPRESSOR REMOVAL Refer to the operation and service manual covering the equipment in which the compressor is installed for specific removal instructions. A general removal procedure is given below.a. If compressor is completely inoperative, front...

Page 18 - OIL PUMP AND BEARING HEAD

3--2 62--11052 1 Capscrew 2 Cylinder Head 3 Cylinder Head Gasket 4 Capscrew 5 Lockwasher 6 Discharge Valve Backer 7 Discharge Valve 8 Valve Plate 9 Valve Plate Gasket 10 Suction Valve 11 Suction Valve Spring 12 Dowel Pin 7 12 1 2 3 8 9 10 11 4,5 4 5 6 8 6 7 Figure 3-2. Cylinder Head & Valve Plat...

Page 19 - Figure 3-5. Oil Pump and Bearing Head Assembly; CAUTION; Ensure that thrust washer does not fall off

3--3 62--11052 3.5.1 Removal Remove eight capscrews and remove the oil pump bearing head assembly, gasket and thrust washer. (See Figure 3-5.) 1. Oil Pump & Bearing Head 2. Thrust Washer 3. Oil Pickup Tube 4. Oil Inlet Port 4 1 2 3 Figure 3-5. Oil Pump and Bearing Head Assembly 3.5.2 Disassembly...

Page 21 - Crankshaft and Seal End Thrust Washer; Do not allow crankshaft to drop on connect-

3--5 62--11052 1 Bottom Plate 2 Oil Straine r 3 Reservoir 1 2 3 Figure 3-10. Bottom Plate Removal 1 Oil Pressure Relief Valve 2 Connecting Rod and Cap 3 Capscrew 4 Check Valves 1 4 3 2 Figure 3-11. Bottom Plate and Oil Strainer Removed TOP Figure 3-12. Piston Rings Removed c. Match mark each connect...

Page 24 - MKG

3--8 62--11052 Table 3-1. Torque Values SIZE DIAMETER (INCHES) THREADS PER INCH TORQUE RANGE USAGE FT -- LB MKG 1/16 27 (pipe) 5.5 to 7 0.8 to 1.0 Crankshaft Center Web Plug 1/8 27 (pipe) 8 to 16 1.1 to 2.2 Oil Return Check Valve -- Crankcase 7/16 20 8 to 14 1.1 to 1.9 Oil Fill/Drain Plug 1/4 20 (pi...

Page 27 - INDEX

INDEX Index 1 62--11052 C Compresor Replacemant, 2--1Compressor Refernce Data, 1--1Compressor Valves, 1--3Cylinder Head and Valve Plate Maintenance, 3--1 L Lubrication System, 1--3 O Oil, 1--1Oil Level, 2--2Oil, Adding, 3--7Oli Pump Maintenance, 3--2 P Pistons, Rods, and Rings, 3--5 R Reference Data...

Carrier 05G TWIN PORT- Manuals

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User Manual Carrier 05G TWIN PORT

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