Page 2 - Airless Paint Systems; Description; Safety Guidelines; NOTICE; CAUTION; DANGER; Unpacking; WARNING; Table of Contents
2 Operating Instructions and Parts Manual Airless Paint Systems Description Airless paint sprayers are capable ofspraying a wide variety of latex, oil-based, and alkyd paints, as well asstains, preservatives and other non-abrasive finishes. These sprayers are also powerful andversatile enough to be ...
Page 3 - ELECTRICAL SHOCK HAZARD:; SKIN INJECTION HAZARD:; PRESSURE RELIEF PROCEDURE
Airless Paint Systems 3 Operating Instructions and Parts Manual General SafetyInformation (Cont.) 4. Do not smoke or eat when spraying paint, insecticides, or otherflammable substances. 5. Always work in a clean environment. To avoid injury anddamage to the workpiece, do notaim the spray gun at any ...
Page 4 - FIRE OR EXPLOSION HAZARD:; FLUSHING; Extension Cord Requirements; Amperage
4 Operating Instructions and Parts Manual Airless Paint Systems General SafetyInformation (Cont.) ● Do not use pliers to tighten orloosen high pressure connections. ● Motor is equipped with an automaticthermal overload. Motor will restartwithout warning, after cooling. Never aim orspray at yourself ...
Page 5 - HOW TO FLUSH; SETTING UP; ON
Airless Paint Systems 5 Operating Instructions and Parts Manual Pre-Operation (Cont.) is no pressure in the unit, and closethe prime/pressure relief valve forstorage. Never leave pump unattended while it is under pressure! 6. START UP AFTER STORAGE: Before using water-base paint, flush withsoapy wat...
Page 6 - SPRAY TIP SELECTION; Operation; STARTING UP
6 Operating Instructions and Parts Manual Airless Paint Systems www.chpower.com Pre-Operation (Cont.) NOTE: Do not use thread sealer on swivel unions as they are made to self-seal. Use thread seal on tapered malethreads only. 2. Fill the Packing Nut/Wet Cup 1/3 full with Throat Seal Oil (TSO)supplie...
Page 7 - Orifice Size; Tip Selection Chart
7 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Quadraflow TM Tip for painting (12" from surface) Fan Width (in.) (mm) .009 .011 .013 .015 .017 .019 .021 .023 .025 .027 .035 4-6 102-152 6-8 152-203 AL3116 AL3117 AL3119 AL3122 AL3125 8-10 203-254 AL2211 AL2213 AL31...
Page 8 - SPRAY TECHNIQUE; Electrical System; ELECTRICAL BOARD CALIBRATION; RIGHT; INCORRECT
8 Operating Instructions and Parts Manual Airless Paint Systems www.chpower.com Operation (Cont.) SPRAY TECHNIQUE Good Spray Gun Technique is at thecore of any spray paint operation.Operator skill and efficiency is asimportant as good equipment andgood paint. Good spray technique is askill that can ...
Page 9 - ELECTRICAL TROUBLESHOOTING
9 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Electrical System (Cont.) assembly (board) and is installed onthe "P-ZR" terminals. If you are"Zero Calibrating" a pressurecontrol assembly presently in theunit, remove jumper from singleterminal P-ZR and...
Page 10 - SPRAY GUN
10 Operating Instructions and Parts Manual Airless Paint Systems www.chpower.com Electrical System (Cont.) REPLACEMENT OF ELECTRICALCOMPONENTS NOTE: Refer to Electrical System Diagram (page 20) and LCD Diagram(page 22). PRESSURE CONTROL ASSEMBLY(ELECTRICAL CONTROL BOARD) 1. Unplug machine's power co...
Page 11 - Service; FLUID PUMP; GEAR AND PUMP ASSEMBLY
11 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Service (Cont.) with a wrench since this could result inbreaking the shaft. NOTE: It is recommended that you change the valve seat and valve ball atthe same time. REPLACING VALVE SPRING UNIT Kit #3-007 Parts Needed: 3 T...
Page 13 - Maintenance
13 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Maintenance (Cont.) 5. Place a 1/4” allen wrench into insert and unscrew insert from piston.Clean piston and seat, and theninspect them carefully for wear anddamage. Replace these parts ifneeded. REASSEMBLY 1. To reasse...
Page 14 - Symptom; Troubleshooting Chart
Operating Instructions and Parts Manual Airless Paint Systems 14 www.chpower.com Unit does not prime Unit primes, but has nopressure or poor pressure Unit does not maintaingood spraying pressure Unit does not run 1. Air leak due to: a. Loose suction nut.b. Worn O-rings.c. Hole in suction hose. 2. St...
Page 15 - Possible Cause; Electrical Troubleshooting
15 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Control Settings Fuse Power Source Thermal Overload Pressure Control Assembly(Board)Motor Sensor Pressure Control Knob(Potentiometer) Pressure Control Assembly(Board) STEP 1: Ensure that the on-off toggle switch is in t...
Page 17 - Parts List for Spray Gun for use with AL2710
Operating Instructions and Parts Manual 17 www.chpower.com AL2710 AL2710 Spray Gun Ref. No. Description Part Number Qty. 1 Rev-guard AL2245 1 2* Rev-tip AL22xx 1 3 Rev-tip seal-metal 561-025 1 4 Rev-tip seal-o-ring 561-026 1 5 Screw 120-023 3 6 Guard 120-005 1 7 Valve seat complete 120-035 1 8 Valve...
Page 19 - AL2710 Airless Paint Sprayer; Parts List for Airless Paint Sprayer, Model AL2710
Operating Instructions and Parts Manual 19 www.chpower.com AL2710 AL2710 Airless Paint Sprayer Ref. No. Description Part Number Qty. 1 Pail hook 331-336 1 2 Screw 100-390 2 3 Cover 331-234 1 4 Frame 331-273 1 5 Motor cover 331-199 1 6 0.8 HPDC Motor 331-068 1 7 Motor fan 331-212 1 8 Fan cover 331-21...
Page 21 - Parts List for Electrical System
Operating Instructions and Parts Manual 21 www.chpower.com AL2710 Ref. No. Description Part Number Qty. 1 Electrical power cord 331-168 1 2 Strain relief 331-185 1 3 Screw 331-138 1 4 Toggle switch 331-311 1 5 Fuse 20A Slow Blow 331-328 1 6 Fuse holder 331-312 1 7 0.8 HP DC motor 331-068 1 8 Pressur...
Page 22 - LCD Display
Operating Instructions and Parts Manual 22 www.chpower.com AL2710 LCD Display 1 2 3 4 5 6 7 Ref. No. Description Part Number Qty. 1 Screw 100-362 4 2 Mylar Label-Clear 101-270 1 3 Window 331-360 1 4 Spacer 117-281 4 5 Nut 117-126 4 6 Display Assembly 331-377 1 7 Washer 120-046 4 Parts List for Liqui...
Page 23 - Parts List for Manifold Filter
Operating Instructions and Parts Manual 23 www.chpower.com AL2710 Manifold FilterPart No. 111-200-99 1 2 3 4 5 6 7 8 9 10 8 111-200-99 Ref. No. Description Part Number Qty. - Filter assembly 111-200-99 1 1 Base 111-202 1 2 Spring 301-356 1 3 O-ring 106-007 1 4 Filter-60 Mesh 111-204 1 5 Support 111-...
Page 24 - Gearbox Sleeve Bearing Replacement; Parts List for Gearbox Sleeve Replacement; Parts List for Piston Rod, Upper Check Valve
Operating Instructions and Parts Manual 24 www.chpower.com AL2710 Gearbox Sleeve Bearing Replacement 1 2 3 Ref. No. Description Part Number Qty. 1 Sleeve bearing 331-061 1 2 Washers 331-103 2 3 Screws 331-197 2 NOTE: When replacing item 1, cover the outside of the sleeve with clear silicone prior to...
Page 25 - Parts List for Lower Suction Valve
Operating Instructions and Parts Manual 25 www.chpower.com AL2710 Ref. No. Description Part Number Qty. 1 Pump body 331-011 1 2 Retainer 331-029 1 3 Ball 1/2” Diameter 331-030 1 4 O-ring Teflon 106-011 1 5 Suction seat assembly 331-292 1 Parts List for Lower Suction Valve Lower Suction Valve 1 2 3 4...
Page 26 - Parts List for Gear and Pump Assembly
Operating Instructions and Parts Manual 26 www.chpower.com Ref. No. Description Part Number Qty. 1 Cover 331-234 1 2 Bearing 331-046 1 3 Crosshead assembly 331-038 1 4 Gear crank 331-407 1 5 Bearing 331-047 1 6 Gearbox casing* 331-040 1 7 Bolt Soc Hd 100-381 2 8 Shoulter bolt 100-380 2 9 Retaining r...
Page 27 - Parts List for Fluid Pump; Fluid Pump
Operating Instructions and Parts Manual 27 www.chpower.com 331-236 Ref. No. Description Part Number Qty. - Packing kit 331-210 1 1 Packing nut 331-037 1 2 Seal holder 331-019 1 3* O-ring Viton-Black 106-010 1 4* O-ring Teflon-White 106-009 1 5* Adapter female 331-021 1 6* V-Packing-Plastic 331-023 3...
Page 28 - Limited Warranty
28 Operating Instructions and Parts Manual www.chpower.com Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme D...