Broilmaster D4-1 - Manuals

Page 6 B100691-0-0103 P ARTS D IAGRAM All repair part orders should be placed through your local Broilmaster ® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • WWW .broilmaster.com. To ensure prompt and accurate service, please provide the following inf...

Page 8 B100691-0-0103 G RILL A SSEMBLY Recommended Tools These items are recommended for the assemblyof your grill: • Phillips screwdriver• Adjustable wrench set• Socket set• Soapy water solution (to test for leaks)• Liquid soap (for foam grip) Grill Mountings Assemble your base option before assemb...

B100691-0-0103 Page 9 G RILL A SSEMBLY Ignitor Assembly Slide the collector box spacer (26) and nut(provided on assembly) onto the collector boxshaft and tighten. F IGURE 1. Note: Peel protective film from control panellabel before installing ignitor. Installing the Ignitor C AUTION : D O NOT CUT OR...

Page 10 B100691-0-0103 G RILL A SSEMBLY Radiation Shield Place the radiation shield (10) in the grill bottom(22). F IGURE 3. Installing the Burner Insert the burner assembly (9) into the grill bottom(22) with the venturi tubes facing the front of the grill.F IGURE 4. The gas jets from the control va...

Page 14 B100691-0-0103 P ROPANE G AS G RILLS Propane Cylinder Safety Liquid Propane (LP) gas has a long history ofsafe use when the safety precautions providedin this manual are followed. F AILURE TO FOLLOW THESE SAFETY PRECAUTIONS COULD RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE OR PERSO...

B100691-0-0103 Page 15 Connecting to Propane Gas Position the cylinder in the opening in the bottom ofthe cart and secure with the cylinder retainingbracket. F IGURE 10. Attach the pressure regulator to the Propanegas cylinder’s valve using the plastic handwheel.Tighten in a clockwise motion to achi...

Page 16 B100691-0-0103 G AS C ONVERSION Propane grills include a conversion kit fornatural gas. If you have a natural grill and wishto convert it to propane you will need topurchase the optional conversion kit #BCK195. Begin by removing all the components from theinside of your grill. Locate and rem...

B100691-0-0103 Page 17 Gas Type The type gas required for your grill can bedetermined from the product identification labellocated on the grill’s control panel. Questionsregarding different types of gases should bedirected to your local gas supplier. C AUTION : N EVER USE L IQUID P ROPANE (LP) GAS I...

Page 18 B100691-0-0103 Checking for Gas Leaks Check for gas leaks every time you connectyour Broilmaster ® propane gas grill to a Propane gas cylinder, when a connected cylinder has notbeen used recently, or when either a natural orpropane grill is being used for the first time. C AUTION : D O NOT U...

B100691-0-0103 Page 19 O P E R AT I O N Electrical Accessories If an electrical accessory (e.g. rotisserie) is usedon your grill, the accessory must be electricallygrounded in accordance with local codes or, in theabsence of local codes, with the National ElectricCode, ANSI/NFPA 70. In Canada, the e...

Page 20 B100691-0-0103 L R M A I N T E N A N C E Cleaning the Grill C AUTION : T O PREVENT INJURY , USE CARE WHEN CLEANING A HOT GRILL . N OTE : D O NOT USE A COMMERCIAL CLEANER ON THE COOKING GRID . D O NOT BRUSH GRIDS WHILE THEY ARE HOT . D O NOT SCRAPE GRIDS . For baked on residue use a brass (NO...

B100691-0-0103 Page 21 T R O U B L E S H O O T I N G Although the manufacturer has attempted to ensure that your grill will operate properly andsatisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possibleproblems and their probable cause and solution. Flame...

Page 22 B100691-0-0103 W A R R A N T Y L I M I T E D WA R R A N T Y Manufactured in U.S.A. by Broilmaster, a Division of Empire Comfort Systems, Inc., P.O. Box529, Belleville, Illinois 62222. WHAT IS COVERED AND FOR HOW LONG.From the date this grill is first purchased for use, Broilmaster will make ...

B100691-0-0103 Page 23 W ARRANTY WHAT IS NOT COVERED• Removal and reinstallation cost. • Labor for replacement or repairs. • The costs of a service call to diagnose a problem. • Transportation and shipping cost. • Finishes on surface that are damaged by improper installation, improper storage, accid...

Page 24 B100691-0-0103 BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 V ISIT OUR WEB SITE AT WWW .broilmaster.com F ORM N O . B100691-0-0103 T HE M OST D URABLE G RILL K NOWN T O M AN